• 한국진공학회지
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• 제15권5호
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• pp.518-526
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• 2006

나노 다공성 알루미나 박막을 제작하고 이를 주형으로 사용해서 진공증착에 의해 규칙적으로 배열된 나노우물구조와 나노그물구조의 금속 박막들(알루미늄, 주석, 코발트)을 제작하였다. 원하는 금속물질을 증발시키기 위하여 저항가열 방법을 사용하였으며, 증착은 torr의 기저진공 속에서 수행되었다. 실험결과에 의하면, 나노우물과 나노그물 구조의 박막 중 어떤 구조가 합성되느냐 하는 것은 증착되는 물질의 양에 의해서 큰 영향을 받는다는 사실을 알 수 있었다. 세포의 크기가 100 nm이고 세공 직경이 60 nm인 다공성 알루미나 박막을 사용했을 때는 대략 우물구조를 합성하는데 필요한 질량의 절반이하 정도가 증착되게 되면 그물 구조가 합성되는 경향을 보여주었다.

• 대한기계학회논문집A
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• 제34권9호
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• pp.1193-1199
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• 2010

점용접은 자동차 산업에서 차체 구조물의 대표적 접합방법으로서 차량에 피로하중이 작용할 경우 구조물 전체의 파손 발생이전에 점용접부 일부에 조기 피로파손의 발생가능성이 존재한다. 이러한 점용접부의 국부적 파손은 차량 구조물의 동적 반응 및 이에 따른 피로거동의 변화를 야기할 가능성이 존재한다. 따라서 차량과 같이 스펙트럼하중을 받는 구조물의 피로수명 평가를 위해서는 이러한 점용접부의 국부적 파손에 의한 동적 반응의 변화를 고려하여야 한다. 본 논문에서는 점용접부의 누적피로손상으로 인한 동적반응의 변화를 고려한 진동피로해석을 수행하였다. 이에 필요한 S-N 선도는 전단 점용접 시험편에 대한 일정진폭 피로시험을 통하여 획득하였다. 또한 스펙트럼하중하의 점용접부의 피로수명은 유한요소해석에 기반한 진동피로해석을 통하여 평가하였다.

• 한국진공학회:학술대회논문집
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• 한국진공학회 2011년도 제40회 동계학술대회 초록집
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• pp.490-490
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• 2011

Graphene, hexagonal network of carbon atoms forming a one-atom thick planar sheet, has been emerged as a fascinating material for future nanoelectronics. Huge attention has been captured by its extraordinary electronic properties, such as bipolar conductance, half integer quantum Hall effect at room temperature, ballistic transport over ${\sim}0.4{\mu}m$ length and extremely high carrier mobility at room temperature. Several approaches have been developed to produce graphene, such as micromechanical cleavage of highly ordered pyrolytic graphite using adhesive tape, chemical reduction of exfoliated graphite oxide, epitaxial growth of graphene on SiC and single crystalline metal substrate, and chemical vapor deposition (CVD) synthesis. In particular, direct synthesis of graphene using metal catalytic substrate in CVD process provides a new way to large-scale production of graphene film for realization of graphene-based electronics. In this method, metal catalytic substrates including Ni and Cu have been used for CVD synthesis of graphene. There are two proposed mechanism of graphene synthesis: carbon diffusion and precipitation for graphene synthesized on Ni, and surface adsorption for graphene synthesized on Cu, namely, self-limiting growth mechanism, which can be divided by difference of carbon solubility of the metals. Here we present that large area, uniform, and layer controllable graphene synthesized on Cu catalytic substrate is achieved by acetylene-assisted CVD. The number of graphene layer can be simply controlled by adjusting acetylene injection time, verified by Raman spectroscopy. Structural features and full details of mechanism for the growth of layer controllable graphene on Cu were systematically explored by transmission electron microscopy, atomic force microscopy, and secondary ion mass spectroscopy.

• 소성∙가공
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• 제20권5호
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• pp.369-376
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• 2011

본 연구를 통하여 비이차 비등방 항복 응력 포텐셜들의 근접 짝되는 변형률 속도 포텐셜들에 대해서 정리하고 Yld2000-2d의 근접 짝되는 Srp2003-2d에 대해서 상세 설명하였다. 제안된 비이차 비등방 변형률 속도 포텐셜 Srp2003-2d 식 형태가 소개 되었고, 볼록성이 증명되었다. 아울러 이방성 상수를 구하는 방법이 제시되었다. Srp2003-2d의 소성 거동을 살펴보기 위하여 자동차 용 알루미늄 합금 판재 AA6022-T4와 항공재료용 알루미늄 합금 AA2090-T3에 응용되었다. Srp2003-2d는 항복 응력 포텐셜 Yld2000-2d와 거의 흡사한 짝됨을 보여 주었으며, 알루미늄 판재의 비등방성을 적절히 묘사하였다. Srp2003-2d는 알루미늄 판재의 성형 공정의 모사를 위하여 이상 공정 이론을 비롯한 강소성체 재료에 대한 정식화에 적절히 응용될 수 있을 것이다.

• 소성∙가공
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• 제30권6호
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• pp.291-300
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• 2021

Currently, starting with electric vehicles, the application of ultra-high-strength steel sheets and light metals has expanded to improve mileage by reducing vehicle weight. At a time when internal combustion engine vehicles are rapidly changing to electric vehicles, the application of ultra-high-strength steel is expanding to satisfy both weight reductions and the performance safety of the chassis parts. There is an urgent need to improve the quality of parts without defects. It is particularly difficult to estimate the part formability through the finite element method (FEM) in the burring operation, so product design has been based on the hole expansion ratio (HER) and experience. In this study, design of experiment (DOE), analysis of variance (ANOVA), and regression analysis were combined to optimize the formability by adjusting the process variables affecting the burring formability of ultra-high-strength steel parts. The optimal variables were derived by analyzing the influence of variables and the correlation between the variables through FE analysis. Finally, the optimized process parameters were verified by comparing experiment with simulation. As for the main influence of each process variable, the initial hole diameter of the piercing process and the shape height of the preforming process had the greatest effects on burring formability, while the effect of a lower round of punching in the burring process was the least. Moreover, as the diameter of the initial hole increased, the thickness reduction rate in the burring part decreased, and the final burring height increased as the shape height during preforming increased.

• 한국물환경학회지
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• 제37권6호
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• pp.501-509
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• 2021

In 2018, total 263 micro and emerging contaminants were selected as target substances by the Ministry of Environment, and 80 of them were first-class substance including endocrine disruptors, residual Pharmaceuticals and Personal Care Products (PPCPs), residual organic pollutants, pesticides and heavy metals. In this study, in order to evaluate the Hazard Quotient (HQ) of the 80 types in the domestic water environment the concentration of discharged effluent and nearby water environment reported by Korean institutes since 2010 was investigated. There were 45 substances reported to be detected, and Measurement Environment Concentration (MEC) were obtained by collectively converting them into water environment concentration. For biotoxicity, half maximal Effective Dose (EC50) to Daphnia magna, a water fleas species widely adopted in Material Safety Data Sheet (MSDS) was applied. As for the biotoxicity level, the Predicted No-Effect Concentration (PNEC) was obtained by applying the Assessment Factor (AF) and the HQ was derived by dividing it from the MEC. As a result of calculating the HQ, more than 1 substances were Cabamazepine, Mefenamic acid, Acetaminophen, Ibuprofen, Nonylphenol, Nickel, Erythromycin, Acetylslic acid, etc. Meanwhile, perfluorinated compounds were identified as hazardous substances in the water env ironment, with 5 out of 14 species included in the 20 ranks of first-class substance.

• 한국진공학회:학술대회논문집
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• 한국진공학회 2016년도 제50회 동계 정기학술대회 초록집
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• pp.129-129
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• 2016

Graphene, as a single layer of $sp^2$-bonded carbon atoms packed into a 2D honeycomb crystal lattice, has attracted much attention due to its outstanding properties. In order to synthesize high quality graphene, transition metals, such as nickel and copper, have been widely employed as catalysts, which needs transfer to desired substrates for various applications. However, the transfer steps are not only complicated but also inevitably induce defects, impurities, wrinkles, and cracks of graphene. Furthermore, the direct synthesis of graphene on dielectric surfaces has still been a premature field for practical applications. Therefore, cost effective and concise methods for transfer-free graphene are essentially required for commercialization. Here, we report a facile transfer-free graphene synthesis method through nickel and carbon co-deposited layer. In order to fabricate 100 nm thick NiC layer on the top of $SiO_2/Si$ substrates, DC reactive magnetron sputtering was performed at a gas pressure of 2 mTorr with various Ar : $CH_4$ gas flow ratio and the 200 W DC input power was applied to a Ni target at room temperature. Then, the sample was annealed under 200 sccm Ar flow and pressure of 1 Torr at $1000^{\circ}C$ for 4 min employing a rapid thermal annealing (RTA) equipment. During the RTA process, the carbon atoms diffused through the NiC layer and deposited on both sides of the NiC layer to form graphene upon cooling. The remained NiC layer was removed by using a 0.5 M $FeCl_3$ aqueous solution, and graphene was then directly obtained on $SiO_2/Si$ without any transfer process. In order to confirm the quality of resulted graphene layer, Raman spectroscopy was implemented. Raman mapping revealed that the resulted graphene was at high quality with low degree of $sp^3$-type structural defects. Additionally, sheet resistance and transmittance of the produced graphene were analyzed by a four-point probe method and UV-vis spectroscopy, respectively. This facile non-transfer process would consequently facilitate the future graphene research and industrial applications.

• 한국광물학회지
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• 제30권4호
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• pp.161-172
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• 2017

점토광물은 지하수 바닥부터 산림에 이르는 지구의 얇은 표면에 해당하는 '크리티컬존(critical zone)'에 존재하는 금속원소의 지구화학적 순환에 중요한 역할을 한다. 입자 크기가 매우 작은 점토광물에 대한 원자 수준(atomistic scale)의 연구는 지구화학적 순환 과정에 대한 정확한 기작(mechanism)을 규명할 수 있을 뿐만 아니라 재료개발과 같은 산업분야에도 응용될 수 있다. 원자 간의 페어 퍼텐셜(pair potential)을 파라미터화한 힘 장(force field)을 사용하는 분자동역학(molecular dynamics) 컴퓨터 시뮬레이션은 원자 수준의 정보를 제공할 수 있기 때문에 실험과 함께 점토광물의 결정구조와 반응도 연구에 사용된다. 점토광물 시뮬레이션을 위한 힘 장으로는 이팔면체(dioctahedral) 광물을 기반으로 만들어진 ClayFF 힘 장이 보편적으로 사용된다. 삼팔면체(trioctahedral) 광물 시뮬레이션에도 ClayFF를 사용하는 연구가 보고되고 있으나, 같은 광물을 계산하더라도 각 연구마다 다른 파라미터 값을 사용하고 있기 때문에 파리미터 선택이 시뮬레이션의 정확도에 어떤 영향을 미치는지 체계적인 테스트가 필요하다. 이번 연구에서는 삼팔면체 광물인 수활석, 리자다이트, 활석을 대상으로 팔면체 마그네슘(Mg)의 원자간 페어 퍼텐셜을 나타내는 파라미터 'mgo'와 'mgh'를 각각 사용하여 분자동역학 시뮬레이션 계산결과를 비교하였다. 격자상수, 원자 간의 거리 등 삼팔면체 점토광물의 결정구조는 주어진 두 가지 파라미터에 관계없이 거의 일정한 결과를 보여주었지만, 진동 파워 스펙트럼(vibrational power spectrum)으로 계산한 수산기의 진동수는 파라미터에 따라 상대적으로 뚜렷한 차이를 보였다.

• 한국레이저가공학회:학술대회논문집
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• 한국레이저가공학회 1998년도 추계학술발표대회 초록개요집
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• pp.0-0
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• 1998

-Part I- As market needs become more various, the production of smaller quantities of a wider variety of products becomes increasingly important. In addition, in order to meet demands for more efficient production, long-term unmanned factory operation is prevailing at a remarkable pace. Within this context, laser machines are gaining increasing popularity for use in applications such as cutting and welding metallic and ceramic materials. FANUC supplies four models of $CO_2$ laser oscillators with laser power ranging from 1.5㎾ to 6㎾ on an OEM basis to machine tool builders. However, FANUC has been requested to produce laser oscillators that allow more compact and lower-cost laser machines to be built. To meet such demands, FANUC has developed six models of Slab type YAG laser oscillators with output power ranging from 150W to 2㎾. These oscillators are designed mainly fur cutting and welding sheet metals. The oscillator has an exceptionally superior laser beam quality compared to conventional YAG laser oscillators, thus providing significantly improved machining capability. In addition, the laser beam of the oscillator can be efficiently transmitted through quartz optical fibers, enabling laser machines to be simplified and made more compact. This paper introduces the features of FANUC’s developed Slab type YAG laser oscillators and their applications. - Part II - All-solid-state lasers employing laser diodes (LD) as a source of pumping solid-state laser feature high efficiency, compactness, and high reliability. Thus, they are expected to provide a new generation of processing tools in various fields, especially in automobile and aircraft industries where great hopes are being placed on laser welding technology for steel plates and aluminum materials for which a significant growth in demand is expected. Also, in power plants, it is hoped that reliability and safety will be improved by using the laser welding technology. As in the above, the advent of high-power all-solid-state lasers may not only bring a great technological innovation to existing industry, but also create new industry. This is the background for this project, which has set its sights on the development of high-power, all-solid-state lasers with an average output of over 10㎾, an oscillation efficiency of over 20%, and a laser head volume of below 0.05㎥. FANUC Ltd. is responsible for the research and development of slab type lasers, and TOSHIBA Corp. far rod type lasers. By pumping slab type Nd: YAG crystal and by using quasi-continuous wave (QCW) type LD stacks, FANUC has already obtained an average output power of 1.7㎾, an optical conversion efficiency of 42%, and an electro-optical conversion efficiency of 16%. These conversion efficiencies are the best results the world has ever seen in the field of high-power all-solid-state lasers. TOSHIBA Corp. has also obtained an output power of 1.2㎾, an optical conversion efficiency of 30％, and an electro-optical conversion efficiency of 12%, by pumping the rod type Nd: YAG crystal by continuous wave (CW) type LD stacks. The laser power achieved by TOSHIBA Corp. is also a new world record in the field of rod type all-solid-state lasers. This report provides details of the above results and some information on future development plans.

• 마이크로전자및패키징학회지
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• 제27권4호
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• pp.25-37
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• 2020

본 연구에서는 그래핀 소재의 전기전도성 및 자기적 특성을 향상시키기 위해 산화그래핀 표면상의 산소를 포함한 기능기와 열처리 환원공정을 이용하여 환원그래핀과 금속소재를 하리브리드화 하였다. 산화 그래핀 표면의 -OH, -COOH 등의 산소 포함 기능기들을 열처리 환원시킴과 동시에 금속이온을 기능기와의 이온교환법에 의해 치환 합성하는 연구를 진행하였다. 하이브리드 소재 합성에 사용된 금속은 Fe, Ag, Ni, Zn, Fe/Ag이며 SEM, TEM 및 EDS를 통해 환원 그래핀 표면 위에 균일한 크기의 금속 입자가 비교적 구형 잘 분산되었음을 확인하였다. 그래핀 표면상의 금속입자들은 모두 산화물 형태의 구조를 가지고 있었다. 하이브리드 소재의 전기적 특성을 확인하기 위해 rGO-metal hybrid 시료를 PET film에 dip-coating 방법으로 후막 필름을 형성시킨 후 면저항을 측정하였고, SEM을 통해 시편의 두께를 측정하여 비저항을 계산한 결과, 비저항의 범위는 2.14×10-5 ~ 3.5×10-3 ohm/cm범위에 있음을 확인하였다.