• 제목/요약/키워드: saw-cut

검색결과 105건 처리시간 0.027초

CMP (Chemical Mechanical Polishing) characteristics of langasite single crystals for SAW filter applications

  • Jang, Min-Chul;An, Jin-Ho;Kim, Jong-Cheol;Auh, Keun-Ho
    • 한국결정성장학회지
    • /
    • 제10권4호
    • /
    • pp.309-317
    • /
    • 2000
  • Langasite is a promising new piezoelectric material for SAW filter application. Little was known until recently about the methods needed to mechanically polish and chemically polish/etch this material. In this experiment, polishing, slurry chemistry and chemical wet etching for langasite is described. Conventional quartz and LN ($LiNbO_3$) polishing methods did not produce satisfactory polished surfaces, and polishing with a colloidal silica slurries has shown to be most effective. The optimum condition was investigated by changing the slurry chemistry. As the planarization effect is very important in SAW filter applications, the examination of the effective particle number effect and the particle size effect was carried out. Z-cut langasite surface which had been polished with the colloidal silica slurries was etched in a variety of etchants. Conventional quartz etchants destroyed the polished surface. Other etchants formed a thin film on the surfaces. In this experiment, the reaction between langasite and a few etching solution was analysed. And an appropriate selective etchant solution for analyzing the defects was synthesized.

  • PDF

SUS304 절삭시 Carbide 공구의 Crater 마모에 관한 연구 (A Study on the Crater Wear of Carbide Tool in Cutting SUS304)

  • 강원석;오석형;김종택;서남섭
    • 한국정밀공학회지
    • /
    • 제8권1호
    • /
    • pp.84-95
    • /
    • 1991
  • This paper deals with crater wear when the SUS304 steel which forms the saw- toothed chip was cut by carbide tools. When the saw-toothed chip was formed, and optical creater wear measuring technique was used which provides complete information, both qualitatively and quantitatively, on the crater development. In this optical contour mapping technique an profile projector was used, making it possible to draw the depth contours of the crater directly. 98 contour maps of crater wear representing twelve different cutting conditions were presented. Also, the rake angles changed to have ${\alpha}$ =$6^{\circ}$, ${\alpha}$ =$-6^{\circ}$

  • PDF

절삭가공이 알루미늄 경질 아노다이징 피막에 미치는 영향 (Effect of Machining on Hard Anodizing Surface of Aluminum)

  • 김수진;문정일
    • 한국기계가공학회지
    • /
    • 제21권8호
    • /
    • pp.87-92
    • /
    • 2022
  • The Al3003 aluminum plate was cut by grinding, milling, sawing, and shearing, and the hard-anodizing surface of the material was investigated. Large burrs were formed during grinding and milling. The brittle anodized film split and migrated along the deformed aluminum surface. During shearing, the hard-anodized film on the blade entry surface cracks and slides along the deforming aluminum. The cutting heat increased the ductility of the aluminum and further promoted burr formation. The oil-based coolant suppressed burrs and prevented chips from sticking to the endmill. It is better to avoid the high cutting speed and slow material feed rate conditions, which increase the cutting temperature and burr in the band saw.

입자기반 개별요소모델을 이용한 암석 균열의 Thermoshearing 거동 해석: 국제공동연구 DECOVALEX-2023 Task G (Grain-Based Distinct Element Modeling of Thermoshearing of Rock Fracture: DECOVALEX-2023 Task G)

  • 박정욱;장리;윤정석;박찬희;손장윤;이창수
    • 터널과지하공간
    • /
    • 제32권6호
    • /
    • pp.568-585
    • /
    • 2022
  • 본 연구에서는 3차원 입자기반 개별요소모델(grain-based distinct element model, GBDEM)을 이용하여 암석 균열의 열에 의한 미끄러짐 거동을 해석하였다. 이는 DECOVALEX-2023 프로젝트 Task G에 참여하여 수행한 연구로, 해석대상은 한국건설기술연구원에서 수행된 saw-cut 균열 시료에 대한 열-역학적 하중 재하 실험 결과이다. 여기에서는 암석 시험편을 Voronoi 다면체의 집합체로 모델링하고, 개별요소법 코드인 3DEC을 통해 입자와 입자 간 경계면, 내부에 포함된 균열에서의 열-역학적 연계거동을 해석하였다. 주요 해석내용은 가열로 인한 암석 표면의 온도 분포, 열응력의 증가에 따른 주응력 변화, 균열의 전단변위와 수직변위이다. 해석 결과, 상기 수치모델은 실내실험에서 관찰된 열전달과 열손실 특성, 열에 의한 균열의 점진적 전단파괴 프로세스, 변위의 제한으로 인한 열응력의 증가 등을 합리적 수준에서 재현하고 있는 것으로 나타났다. 그러나 가열에 의한 전단파괴 시점, 열응력 증분과 변위 크기 등에서는 다소 차이를 보였다. 본 연구의 해석모델은 Task G에 참여하는 국외 연구팀들과의 의견 교류 및 협력을 통해 지속적으로 개선, 검증할 예정이다.

시뮬레이터를 이용한 대역통과 필터 제작 (A Study on the fabrication of Bandpass filter Using a Simulator)

  • 유일현
    • 한국음향학회지
    • /
    • 제19권2호
    • /
    • pp.33-39
    • /
    • 2000
  • 낮은 형상요소를 갖는 표면탄성파 대역통과 필터의 주파수 특성을 구현하기 위하여 35° Y-cut Quartz 표면에 빗살무늬 변환기를 형성시켜 모의실험을 수행하였으며, 전극재료로는 Al을 이용하였다. 이 모의실험에서 얻은 조건들로부터 필터를 설계하였으며, 필터의 입력단에는 apodization weighted형 빗살무늬 변환기를 이용하고, 출력단에는 withdrawal weighted형 빗살무늬 변환기로 필터를 구성하였다. 또한, 입·출력 빗살무늬 변환기의 전극 수는 리플의 영향을 최소화하기 위해 Kaiser-Bessel 창함수를 이용하였으며, 각각 2200쌍과 1000쌍으로 하였다. 그리고, 빗살무늬 변환기 전극의 폭은 6㎛, 간격은 5.75㎛ 및 두께는 표면탄성파 파장과의 비를 고려해 6000Å으로 할 때 최적의 결과를 얻을 수 있었으며, 구경은 임피던스 정합을 위해 2mm로 하였다. 제작한 표면탄성파 대역통과 필터의 중심주파수는 70MHz, 형상요소는 1.3이하, 1.5dB에서의 통과 대역은 1.3MHz, 저지대역은 -45dB, 삽입손실은 19dB, 통과 대역폭 내의 리플은 1dB정도로 측정되었다. 따라서, 제작한 필터의 주파수 응답과 특성은 설계조건과 잘 일치하였다.

  • PDF

티타니움의 절삭성에 관한 연구 (A Study on the Machinability of Titanium)

  • 정성규;오석형;서남섭
    • 한국정밀공학회지
    • /
    • 제6권2호
    • /
    • pp.40-46
    • /
    • 1989
  • Recently, the researches on cutting the new material have been done for development of aerospace industrial engineering. Especially, titanium ally is well known as heat resisting, antiwear, anticorrosion and difficult-to-machine materials. Many studies on the analysis of shear angle have been done for improving productivity in cutting these materials. In case of titanium alloy, the saw-toothed type of chip which has wave surface of a triangular form, an eccentric from of a continuous type of chip that is produced in the cutting process, was checked. Nakayama supposed that a maximum shear strewss plane and the shear crack in the free surface made an angle of $45^{\circ}$ .deg. , but it's usually much larger than that. In this paper, the author analyzed the shear conditions of the cutting process in the quick-stopping device with the help SEM-photographs, and measured the hypotenuse angle directly in the photographs of the chips. In conclusion, the author tried to find the shear angle in the cutting process with the saw-toothed chip and compared it with the shear angles which can be calculated from the theories established by others. The results obtained are as follows. 1. In case of the saw-toothed chips, the equivalent cutting ratio can be calculated by using the chip thickness to two-thirds of ramp height. 2. The theory of Ernst-Merchant is not applicable to the titanium and its alloys which does not fractured in accordance with the theory of maximum shear stress. 3. When we cut the titanium alloys which produced the saw-toothed chips, the shear angle can be found with the theories of Rowe-Spick, P.K. Wright and the measurement of hypotenuse angle.

  • PDF

벨트 파지식 1조 콩 예취기 개발 (Development of a Belt Pick-up One-row Soybean Cutter)

  • 전현종;강태경;이충근;최용;이채식;홍종태
    • Journal of Biosystems Engineering
    • /
    • 제35권6호
    • /
    • pp.373-379
    • /
    • 2010
  • This study was carried out to develop a belt pick-up type one-row soybean cutter, using physical properties and production conditions of soybeans. The prototype soybean cutter consisted of 4 parts: cutting part, conveying part, collecting part, and travelling part. The prototype soybean cutter was designed to cut soybeans planted with a row spacing of 600 mm, and at a height of 30 mm from the bed bottom using a disk saw. Through various trials with different peripheral velocities of the disk saw and forward speed of the cutter, determined ranges of the peripheral velocity of the disk saw cutting soybeans stems were greater than 18.3 m/s. Spacing between pick-up belts (clearance) was in a range of 60~90 mm so that soybeans could be picked at heights greater than 25 cm, and the size and shape of the pick-up belt were determined the conventional manual harvesting method. The optimal ratio between the forward speed of cutter and the peripheral speed of pick-up belts were from 1 to 1.2 by theoretical analysis. the pick-up belts had a $35^{\circ}$ of tilted angle and $90^{\circ}$ of twisted angle to pick up soybeans safely from the plant input to the lower end of the belts and convey soybeans to the upper end of belts nearby a container. The soybeans at the rear container were dropped down on the soybean row with an interval. The effective field capacity of the prototype soybean cutter was 0.136 ha/h, reducing the working hour by 92% when compared with the manual cutting.

준정근사계산법을 이용한 탄성표면파 변환기의 특성 해석 (The Analysis of SAW IDT Characteristics Using Quasi-Static Approximation)

  • 이동도;정영지;이재경;황금찬
    • 전자공학회논문지A
    • /
    • 제30A권11호
    • /
    • pp.88-98
    • /
    • 1993
  • In this paper, the effective permittivity in the piezoelectric material is numerically obtained and greens function is derived from that. It is shown that the admittance and the transfer function of an interdigital transducer is represented by electrostatic charge distribution using Quasi-static approximation. To prove the validity of the quasi-static approximation, numerical results for the uniform IDT of a filter mounted on 128 $^{\circ}$ rotated Y-cut X-propagating Lithium Niobate are compared with the measured ones.

  • PDF

습식워터젯을 채용한 초정밀 절삭 가공시스템의 특허동향조사에 관한 연구 (Research for Patent Application Tendency in the Super Fine Machining System Using the Wet Waterjet)

  • 김성민;고준빈;박희상
    • 한국공작기계학회논문집
    • /
    • 제18권1호
    • /
    • pp.1-12
    • /
    • 2009
  • Presently, the semiconductor industry has the chronic problem. In the semiconductor industry, it has the semiconductor wafer, a package, the optical filter cut by using the saw blade, the mold, a laser etc. The cutting technique has the difficulty due to the rising of the production cost by the wearing of mold, the poor quality problem due to generated heat at the moment of cutting procedure and curve cutting etc. The goal of this time of national research and development project is develop the apparatus for solving the problem that the existing cutting technique has. The technology is so called waterjet abrasive method. This technology will be mainly applied to cut a semiconductor package and a wafer. Two important things to be considered are ripple effect(in other words, the scale of a market) and simplicity of an application.

암반의 경계조건을 고려한 절리면 직접전단시험기 개발 (Development of a New Direct Shear Apparatus Considering the Boundary Conditions of Rock Joints)

  • 이영휘;김용준
    • 한국지반공학회논문집
    • /
    • 제19권2호
    • /
    • pp.147-157
    • /
    • 2003
  • 사면이나 터널과 같은 암반 구조물의 안정성에 영향을 미치는 절리면은 크게 절리면의 상태(돌기 강도, 충전재, 돌기 경사)와 주위 암반에 의해 구속되는 경계조건에 따라 지배된다. 본 연구에서는 암반 구조물에 작용하는 경계조건 과 절리상태에 따른 전단특성을 규명하기 위하여 PID 알고리즘에 의해 서보제어가 되는 절리면 전단시험 장비를 개발하였다. 그리고 돌기 경사가 일정한 톱니형 형상의 절리면에 대하여 일련의 실험을 수행하여 시험장비의 제어성능을 확인하고 사면이나 터널과 같이 경계조건이 다른 암반구조물에서는 전단강도 평가기법을 달리하여야 함을 알 수 있었다.