• Title/Summary/Keyword: satellite thermal design

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Design, Implementation and Test of Flight Model of X-Band Transmitter for STSAT-3 (과학기술위성 3호 X-대역 송신기 비행모델 설계, 제작 및 시험)

  • Seo, Gyu-Jae;Lee, Jung-Soo;Oh, Chi-Wook;Oh, Seung-Han;Chae, Jang-Soo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.40 no.5
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    • pp.461-466
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    • 2012
  • This paper describes the development and test result of X-band Transmitter flight model(FM) of STSAT-3 by satellite research center(SaTReC), KAIST. The communication sub-system of STSAT-3 is consist of two different frequency band channels. S-band frequency is used for Telemetry & Command, and X-band frequency is used for mission data. Payload observations data in Mass Memory Unit (MMU) is modulated by QPSK modulator in X-band Transmitter, and then QPSK modulation signal is transmitted to antenna through transfer switch. In this Paper, we described the results of modulation, low-pass filter design, power amp development, and switch test. The FM XTU is delivered Spacecraft Assembly, Integration and Test(AIT) level through the completion of functional Test and environmental(vibration, thermal vacuum) Test successfully.

Full Aperture Black Body Design, Fabrication and Validation for Infrared Detector Calibration (적외선 검출기 검보정을 위한 대구경흑체 설계, 제작 및 검증)

  • Cho, Hyokjin;Seo, Hee-Jun;Kim, Keun-Shik;Park, Sung-Wook;Moon, Guee-Won
    • Aerospace Engineering and Technology
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    • v.12 no.1
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    • pp.40-45
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    • 2013
  • Satellite's infrared detector shall be calibrated under thermal vacuum environment using a reference black body before a launch. The full aperture black body (FABB) as an infrared calibration reference shall be composed of vacuum compatible materials and temperature controlled from $-40^{\circ}C$ to $+40^{\circ}C$ with emissivity higher than 0.95. The temperature homogeneity over the central 80 % area of the FABB front surface shall be better than 2 K. The FABB designed by thermal and flow analysis was $1m{\times}1m{\times}8mm$ copper plate on which black painted aluminum honeycomb core was attached. Copper tubes were welded on the opposite side of the honeycomb core to allow temperature regulated gaseous nitrogen to flow through them. By the FABB validation test, the temperature homogeneity was observed around 1 K using 20 PT100 sensors and modified COTS infrared camera. The emissivity value was 0.975 at $40^{\circ}C$ under atmospheric pressure.

Development and Verification for Flight Model of CubeSat LINK (큐브위성 LINK 비행모델 개발 및 설계 검증)

  • Kim, Jongbum;Jung, Youeyun;Lim, Yeerang;Bang, Hyochoong;Marin, Mikael
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.45 no.2
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    • pp.114-123
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    • 2017
  • Little Intelligent Nanosatellite of KAIST(LINK) is a 2U-size CubeSat which is developed by Aerospace Systems & Control Lab.(ASCL) of KAIST as a part of the international cooperation project QB50. The objective of the QB50 project is to carry out atmospheric research within the lower thermosphere and ionosphere and CubeSats are planned to be deployed at the International Space Station(ISS) from the first quarter of 2017. To implement this objective, a flight model(FM) of LINK has been successfully developed and the design and performance of the satellite have been verified by performing environment and function tests in accordance with acceptance requirement level. This paper describes the development of flight model and the results of vibration and thermal vacuum test.

Development of the Infrared Space Telescope, MIRIS

  • Han, Won-Yong;Lee, Dae-Hee;Park, Young-Sik;Jeong, Woong-Seob;Ree, Chang-Hee;Nam, Uk-Won;Moon, Bon-Kon;Park, Sung-Joon;Cha, Sang-Mok;Pyo, Jeong-Hyun;Park, Jang-Hyun;Ka, Nung-Hyun;Seon, Kwang-Il;Lee, Duk-Hang;Rhee, Seung-Woo;Park, Jong-Oh;Lee, Hyung-Mok;Matsumoto, Toshio
    • The Bulletin of The Korean Astronomical Society
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    • v.36 no.1
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    • pp.64.1-64.1
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    • 2011
  • MIRIS (Multipurpose Infra-Red Imaging System), is a small infrared space telescope which is being developed by KASI, as the main payload of Science and Technology Satellite 3 (STSAT-3). Two wideband filters (I and H) of the MIRIS enables us to study the cosmic infrared background by detecting the absolute background brightness. The narrow band filter for Paschen ${\alpha}$ emission line observation will be employed to survey the Galactic plane for the study of warm ionized medium and interstellar turbulence. The opto-mechanical design of the MIRIS is optimized to operate around 200K for the telescope, and the cryogenic temperature around 90K for the sensor in the orbit, by using passive and active cooling technique, respectively. The engineering and qualification model of the MIRIS has been fabricated and successfully passed various environmental tests, including thermal, vacuum, vibration and shock tests. The flight model was also assembled and is in the process of system optimization to be launched in 2012 by a Russian rocket. The mission operation scenario and the data reduction software is now being developed. After the successful mission of FIMS (the main payload of STSAT-1), MIRIS is the second Korean space telescope, and will be an important step towards the future of Korean space astronomy.

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A Characteristics of Zn-Al-Cu System Pb-free Solder Alloys for Ultra High Temperature Applications (초고온용 Zn-Al-Cu계 Pb-free 솔더 합금의 특성)

  • Kim Seong-Jun;Na Hye-Seong;Han Tae-Kyo;Lee Bong-Keun;Kang Cung-Yun
    • Journal of Welding and Joining
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    • v.23 no.6
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    • pp.93-98
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    • 2005
  • The purpose of this study is to investigate the characteristics of pb-free $Zn-(3\~6)\%Al-(1\~6)\%Cu$ solder alloys for ultra high temperature(>573K) which applied to air craft, space satellite, automotive, oil, gas well exploration and data logging of geo-thermal wells. Melting range, solderability, electric resistivity, microstructure and mechanical properties were examined with solder alloys casted in Ar gas atmosphere. $Zn-4\%Al-(1\~3)\%Cu,\;Zn-5\%Al-(2\~4)\%Cu\;and\;Zn-6\%Al-(3\~5)\%Cu$ alloys satisfied the optimum melting range of 643 to 673k for ultra high temperature solder. A melting temperature increased with increasing Cu content, but decreased with increasing Al content. The spreadability was improved with increasing hi content. But the content of Cu had no effect on the spreadability. The electric resistivity was lowered with increasing Al and decreasing Cu content. In all Zn-Al-Cu solder alloys, primary dendritic $\varepsilon$ phase(Zn-Cu), dendritic $\eta$ phase(Zn-Cu-Al), $\alpha(Al-Zn)-\eta$ eutectic and eutectoid phase were observed. The addition of Al increased the volume fraction of eutectic and eutectoid phase and it decreased f phases. Also, the addition of Cu increased slightly the volume fraction of e, the eutectic and eutectoid phases. With increasing total content of Al and Cu, a hardness and a tensile strength were linearly increased, but anelongation was linearly decreased.

Separation Device of Deployable SAR Antenna for satellite (위성용 전개형 SAR 안테나 구속분리장치 )

  • Junwoo, Choi;Bohyun, Hwang;Byungkyu, Kim;Dong-yeon, Kim;Hyun-guk, Kim
    • Journal of Aerospace System Engineering
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    • v.16 no.6
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    • pp.123-128
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    • 2022
  • This paper proposes a non-explosive separation device for the deployable SAR antenna. This device utilises a Ni-Cr wire to restrain the antenna's belt mechanism, and joule-heating is used to minimise the impact of deployment. After the Ni-Cr wire has been cut, the device is deployed through the preload of the belt mechanism. Considering the design load(99g) and preload conditions, FEM analysis for AL7050 and Ti was performed. This analysis revealed that the amount of deformation for AL7050 was 0.256 mm with a margin of +0.09. In addition, by performing orbital thermal analysis, the temperature distribution for AL7050 in the worst cold case is confirmed as -50 to +2℃ and -10 to +90℃ in the worst hot case. This analysis confirmed that the separation device would remain stable even in the worst environment.

Design, Implementation and Test of Flight Model of S-Band Transmitter for STSAT-3 (과학기술위성 3호 S-대역 송신기 비행모델 설계, 제작 및 시험)

  • Oh, Seung-Han;Seo, Gyu-Jae;Lee, Jung-Soo;Oh, Chi-Wook;Park, Hong-Young
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.6
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    • pp.553-558
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    • 2011
  • This paper describes the development and test result of S-band Transmitter flight model(FM) of STSAT-3 by satellite research center(SaTReC), KAIST. The communication sub-system of STSAT-3 is consist of two different frequency band channels, S-band for Telemetry & Command and X-band for mission data. S-band Transmitter(STX) functionally made of modulator, frequency synthesizer, power amp and DC/DC converter. The transmission data is modulated by FSK(Frequency Shift Keying) and the interface between spacecraft sub-module and STX is RS-422 standard method. The FM STX is based on modular design. The RF output power of STX is 1.5W(31.7dBm) and BER of STX is under $1{\times}10^{-5}$ which meets the specification respectively. The FM STX is delivered Spacecraft Assembly, Integration and Test(AIT) level through the completion of functional Test and environmental(vibration, thermal vacuum) Test successfully.

DEVELOPMENT OF A LYMAN-α IMAGING SOLAR TELESCOPE FOR THE SATELLITE (인공위성 탑재용 자외선 태양카메라(LIST) 개발)

  • Jang, M.;Oh, H.S.;Rim, C.S.;Park, J.S.;Kim, J.S.;Son, D.;Lee, H.S.;Kim, S.J.;Lee, D.H.;Kim, S.S.;Kim, K.H.
    • Journal of Astronomy and Space Sciences
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    • v.22 no.3
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    • pp.329-352
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    • 2005
  • Long term observations of full-disk Lyman-o irradiance have been made by the instruments on various satellites. In addition, several sounding rockets dating back to the 1950s and up through the present have measured the $Lyman-{\alpha}$ irradiance. Previous full disk $Lyman-{\alpha}$ images of the sun have been very interesting and useful scientifically, but have been only five-minute 'snapshots' obtained on sounding rocket flights. All of these observations to date have been snapshots, with no time resolution to observe changes in the chromospheric structure as a result of the evolving magnetic field, and its effect on the Lyman-o intensity. The $Lyman-{\alpha}$ Imaging Solar Telescope(LIST) can provide a unique opportunity for the study of the sun in the $Lyman-{\alpha}$ region with the high time and spatial resolution for the first time. Up to the 2nd year development, the preliminary design of the optics, mechanical structure and electronics system has been completed. Also the mechanical structure analysis, thermal analysis were performed and the material for the structure was chosen as a result of these analyses. And the test plan and the verification matrix were decided. The operation systems, technical and scientific operation, were studied and finally decided. Those are the technical operation, mechanical working modes for the observation and safety, the scientific operation and the process of the acquired data. The basic techniques acquired through the development of satellite based solar telescope are essential for the construction of space environment forecast system in the future. The techniques which we developed through this study, like mechanical, optical and data processing techniques, could be applied extensively not only to the process of the future production of flight models of this kind, but also to the related industries. Also, we can utilize the scientific achievements which are obtained throughout the project And these can be utilized to build a high resolution photometric detectors for military and commercial purposes. It is also believed that we will be able to apply several acquired techniques for the development of the Korean satellite projects in the future.

STSAT-3 Main Payload, MIRIS Flight Model Developments

  • Han, Won-Yong;Lee, Dae-Hee;Park, Young-Sik;Jeong, Woong-Seob;Ree, Chang-Hee;Moon, Bong-Kon;Park, Sung-Joon;Cha, Sang-Mok;Nam, Uk-Won;Park, Jang-Hyun;Lee, Duk-Hang;Ka, Nung-Hyun;Seon, Kwang-Il;Yang, Sun-Choel;Park, Jong-Oh;Rhee, Seung-Wu;Lee, Hyung-Mok;Matsumoto, Toshio
    • The Bulletin of The Korean Astronomical Society
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    • v.35 no.1
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    • pp.40.1-40.1
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    • 2010
  • The Main payload of the STSAT-3 (Korea Science & Technology Satellite-3), MIRIS (Multipurpose Infra-Red Imaging System) has been developed for last 3 years by KASI, and its Flight Model (FM) is now being developed as the final stage. All optical lenses and the opto-mechanical components of the FM have been completely fabricated with slight modifications that have been made to some components based on the Engineering Qualification Model (EQM) performances. The components of the telescope have been assembled and the test results show its optical performances are acceptable for required specifications in visual wavelength (@633 nm) at room temperature. The ensuing focal plane integration and focus test will be made soon using the vacuum chamber. The MIRIS mechanical structure of the EQM has been modified to develop FM according to the performance and environment test results. The filter-wheel module in the cryostat was newly designed with Finite Element Analysis (FEM) in order to compensate for the vibration stress in the launching conditions. Surface finishing of all components were also modified to implement the thermal model for the passive cooling technique. The FM electronics design has been completed for final fabrication process. Some minor modifications of the electronics boards were made based on EQM test performances. The ground calibration tests of MIRIS FM will be made with the science grade Teledyne PICNIC IR-array.

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