• Title/Summary/Keyword: sacrificial protection

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A Study on the Characteristics of Cathodic Protection by Al-Alloy Sacrificial Anode in Marine Environment (해양환경중에서 A1-합금희생양극에 의한 음극방식특성)

  • 이연호
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.28 no.1
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    • pp.53-60
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    • 1992
  • In this study, cathodic protection experiment was carried out by Al-alloy sacrificial anode in marine environments which have specific resistance($\rho$) if 25~7000$\Omega$.cm and investigated protection potential, current density and loss rate of Al-alloy sacrificial anode. The main results resistance($\rho$) of 400$\Omega$.cm, the cathodic protection potential appears high about-720 mV(SCE). But below specific resistance($\rho$) of 300$\Omega$.cm, the cathodic protection potential appears low about-770 mV(SCE) and simultaneously, cathode is protected sufficiently. 2) The loss rate of Al-Alloy sacrificial anode became large with decreasing specific resistance and increasing the ratio(A sub(c)/A sub(a) of bared surface area of anode and cathode. 3) The loss rate of Al-alloy sacrificial anode(w) to the mean current density of anode(i) is as follows. w=ai+b (a, b : experimental constants)

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Cathodic Protection of Onshore Buried Pipelines Considering Economic Feasibility and Maintenance

  • Choi, Byoung-Yeol;Lee, Sang-Gil;Kim, Jin-Kwang;Oh, Jin-Soo
    • Journal of Advanced Research in Ocean Engineering
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    • v.2 no.4
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    • pp.158-168
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    • 2016
  • During the installation of crude oil or gas pipelines, which pass through onshore buried pipelines or onshore pipeline from subsea pipeline to onshore plant, countermeasures need to be implemented so as to ensure a sufficient design life by protecting the steel pipes against corrosion. This can be achieved through impressed current cathodic protection method for onshore pipelines and through galvanic sacrificial anode corrosion protection method for offshore pipelines. In particular, in the case of impressed current cathodic protection, isolation joint flanges should be used. However, this makes maintenance control difficult with its installation having a negative impact on price. Therefore, in this study, the most suitable methodology for onshore pipeline protection between galvanic sacrificial anode corrosion protection and impressed current cathodic protection method will be introduced. In oil and gas transportation facilities, the media can be carried to the end users via onshore buried and/or offshore pipeline. It is imperative for the field operators, pipeline engineers, and designers to be corrosion conscious as the pipelines would undergo material degradations due to corrosion. The mitigation can be achieved with the introduction of an impressed current cathodic protection method for onshore buried pipelines and a galvanic sacrificial anode corrosion protection method for offshore pipelines. In the case of impressed current cathodic protection, isolation joint flanges should be used to discontinuity. However, this makes maintenance control to be difficult when its installation has a negative impact on the price. In this study, the most suitable corrosion protection technique between galvanic sacrificial anode corrosion protection and impressed current cathodic protection is introduced for (economic life of) onshore buried pipeline.

Critical Design Issues on the Cathodic Protection Systems of Ships

  • Lee, Ho Il;Lee, Chul Hwan;Jung, Mong Kyu;Baek, Kwang Ki
    • Corrosion Science and Technology
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    • v.6 no.3
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    • pp.90-95
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    • 2007
  • Cathodic protection technology has been widely used on ship's outer hull and inner side of ballast water tanks as a supplementary corrosion protection measure in combination with protective organic coatings. Impressed current cathodic protection system is typically opted for the ship's hull and, sacrificial anode system, for ballast water tanks. The anticipation and interest in cathodic protection system for ships has been surprisingly low-eyed to date in comparison with protective coatings. Computational analysis for the verification of cathodic protection design has been tried sometimes for offshore marine structures, however, in commercial shipbuilding section, decades old design practice is still applied, and no systematic or analytical verification work has been done for that. In this respect, over-rotection from un-erified initial design protocol has been also concerned by several experts. Especially, it was frequently reported in sacrificial anode system that even after full design life time, anode was remaining nearly intact. Another issue for impressed current system, for example, is that the anode shield area design for ship's outer hull should be compromised with actual application situation, because the state-of-the-art design equation is quite impractical from the applicator's stand. Besides that, in this study, some other critical design issues for sacrificial anode and impressed current cathodic protection system were discussed.

The effect of cathodic protection system by means of zinc sacrificial anode on pier in Korea

  • Jeong, Jin-A;Jin, Chung-Kuk
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.10
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    • pp.1206-1211
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    • 2014
  • This study has been conducted to confirm the effect of sacrificial anode cathodic protection system for 90 days to protect corrosion on pier that is located in Korea. The cathodically protected structure was a slab and a pile cap. Before the construction of cathodic protection system, the macrography was carried out. As a result of the macrography, many corrosion traces were confirmed in this structure. The trace was mainly focused on joint and zones that concrete cover was eliminated. To apply the cathodic protection system, many onsite techniques have been adopted. In addition, to confirm the inner state of steel in concrete properly, a corrosion monitoring sensor (DMS-100, Conclinic Co. Ltd) has been applied. Test factors were corrosion & cathodic protection potential, 4 hour depolarization potential, resistivity and current density. After 90 days from the installation of cathodic protection system, it could confirm that proper corrosion protection effect was obtained by considering the result of tests.

Effect of the Chathodic Protection in Concrete by Applying Sacrificial Anode System (희생양극방식을 응용한 콘크리트 중의 철근의 전기방식 효과)

  • 김성수;김홍삼;김진철;김종필;박광필
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.87-92
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    • 2001
  • Reinforced concrete have defect in durability due to carbonation, freezing and thawing, and penetration of chloride ions with time in spite of superb structure. Especially steel corrosion in concrete due to penetration of chloride ions have result in a marked decline in service life. The principal purpose in this study is to see effect of sacrificial anode cathodic system, one of the electrochemical methods in order to the control of steel corrosion in concrete. There are chloride content in concrete in cracked and no cracked specimen with cathodic protection. To recognize the effect of sacrificial anode cathodic protection, Instant-off potential are measured. We have the excellent effect for control steel corrosion adaption sacrificial anode cathodic system.

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Effects of the Protection for Rebars by Embeded Sacrificial Anode in Concrete (희생양극재의 매입에 의한 콘크리트 중의 전기방식 효과)

  • 김성수;김홍삼;김종필
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.1207-1212
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    • 2001
  • Reinforced concrete has defects in durability due to carbonation, freezing and thawing, and penetration of chloride ions with elapse of time in spite of super structure. Especially steel corrosion in concrete due to penetration of chloride ions has result in a severe decline in service life. The principal purpose of this study is to estimate effects of sacrificial anode cathodic system, one of the electrochemical methods in order to control of steel corrosion in concrete. There are chloride content in concrete in cracked and non cracked specimen with cathodic protection. To investigate the effect of sacrificial anode cathodic protection, potential-decay with current density, corrosion ratio, etc. are measured. We have the excellent effect for control steel corrosion adaption sacrificial anode cathodic system.

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A Study on the Rebar Corrosion Control in Concrete by Using the Sacrificial Anode Cathodic Protection (희생양극법을 이용한 콘크리트중의 철근부식 억제 효과에 대한 연구)

  • 문한영;김성수;김홍삼;김성섬
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.10a
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    • pp.299-302
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    • 1997
  • Generally the corrosion expansion of the steel due to outdoor corrosive environmental factor brings about serious problem on the durability of concrete structures. It is the purpose of this study to see whether adapted sacrificial anode method is effective or not. from the experimental results. the potential of steel in concrete in case of adapting the sacrificial anode method satisfies protection standard value (less than -850mV vs CSE).

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Apparatus on Corrosion Protection and Marine Corrosion of Ship (선박의 해양 부식과 부식방지 장치)

  • Kim, Seong-Jong
    • Journal of the Korean institute of surface engineering
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    • v.44 no.3
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    • pp.105-116
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    • 2011
  • Ships and offshore structures are exposed to harsh marine environments, and maintenance and repair are becoming increasingly important to the industry and the economy. The major corrosion phenomenons of metals and alloys in marine environment are pitting corrosion, stress corrosion cracking, crevice corrosion, fatigue corrosion, cavitation-erosion and etc. due to the effect of chloride ions and is quite serious. Methods of protection against corrosion can generally be divided into two groups: anodic protection and cathodic protection. Anodic protection is limited to the passivity characteristics of a material in its environment, while cathodic protection can apply methods such as sacrificial anode cathodic protection and impressed current cathodic protection. Sacrificial anode methods using Al and Zn alloys are widely used for marine structures and vessels intended for use in seawater. Impressed current cathodic protection methods are also widely used in marine environments, but tend to generate problems related to hydrogen embrittlement caused by hydrogen gas generation. Therefore, it is important to the proper maintenance and operation of the various corrosion protection systems for ship in the harsh marine environment.

Numerical Analysis of Cathodic Protection Effect by Sacrificial Anode Attached to Condenser of Power Plant (희생양극법에 의한 발전소 복수기의 음극방식효과에 대한 수치해석)

  • Kim, Jang-Sun;Bae, Byeong-Hong;Kim, Ui-Hyeon;Lee, Chung-Geun;Kim, Jong-Yeong
    • Korean Journal of Materials Research
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    • v.5 no.7
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    • pp.842-849
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    • 1995
  • The effect of cathodic protection by the sacrificial anode attached to condenser waterbox of power plant was investigated using numerical analysis. The condenser is consisted of various materials. So in case of no protection, the serious galvanic corrosion between waterbox and tubesheet was observed. If sacrificial anodes were attached to the wall of waterbox or the area corroded galvanically, the large protection effect was showed. To demonstrate the validity of numerical analysis results, model test was executed. The numerical solution was consistent with the experimental vague well.

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Study on the Corrosionproofing in Concrete by Cathodic Protection (전위변화에 의한 콘크리트내의 철근방식에 관한 연구)

  • Lim, Seo-Hyung
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.3 no.2
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    • pp.213-220
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    • 1999
  • The purpose of this study is to apply cathodic protection to reinforced concrete structure and provide fundamental data to prevent the corrosion. The theory of cathodic protection of steel in concrete is to apply sufficient direct current so that corroding anodes on the steel are prevented from discharging ions. Two methods are used to supply the external current. In one, the protected metal is the cathode by connecting it to a more active metal. In the second, an external direct current power source supplies the current. The first is the sacrificial-anode system and the second the impressed-current system. The study results showed that the corrosion of the reinforcing steel in concrete could be enormously decreased by using protective current. The sacrificial anode and concrete nave to be adhered closely each in order to prevent the corrosion of reinforcing steel.

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