• Industrial Engineering and Management Systems
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• v.6 no.1
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• pp.11-21
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• 2007

The PDCA (Plan, Do, Check and Act) cycle is often used in the field of quality management. Recently, business environments have become more competitive, and the due time of products has shortened. In a short production run process, to increase efficiency of management, the necessity for distinguishing the PDCA design that starts with PLAN and the CAPD design that starts with CHECK has been clarified. Starting from Duncan (1956), there have been a number of papers dealing with the economic design of control charts from the viewpoint of production run. Some authors (Gibra, 1971; Ladany and Bedi, 1976; etc.) have studied the economic design for finite-length runs; other authors (Crowder, 1992; Del Castillo and Montgomery, 1996; etc.) have studied the economic design for short runs. However, neither the PDCA nor the CAPD design of control charts has been considered. In this paper, both the PDCA and CAPD designs of the $\bar{\x}$ chart are defined based on Del Castillo and Montgomery's design (1996), and their mathematical formulations are shown. Then from an economic viewpoint, the optimal values of the sample size per each sampling, control limits width, and the sampling interval of the two designs are studied. Finally, by numerically analyzing the relations between the key parameters and the total expected cost per unit time, the comparisons between the two designs are considered in detail.

• Journal of Korean Society of Occupational and Environmental Hygiene
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• v.31 no.4
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• pp.317-330
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• 2021

Objectives: By law, companies in Korea must periodically measure workers' exposure to harmful chemicals (the system is called the Work Environment Monitoring Program (WMP)[a]) and report the results to the government. The government also measures exposure to monitor the WMP's reliability (called Reliability Assessment (RA) for WMP[b]). The issue is that measured data from these two sources are so different that the objectivity of WMP needs to be confirmed by comparing the results using the European Centre for Ecotoxicology and Toxicology of Chemicals' Targeted Risk Assessment (ECETOC TRA). Methods: Step 1: Data collection from WMP reports submitted by companies (n=586) and RA for WMP written by the government (n=33). Step 2: Data Standardization by key information included. Step 3: Data conversion to input-variables required to run the ECETOC TRA model, and run the model with specific data (n=514) which meet the predetermined exposure scenario. Step 4: Statistical data analysis by process category (PROC) and ventilation type from each source ([A] and [B]). Step 5: Additional analysis of any unexpected results. Results: The process categories of the production and handling of Dichloromethane were classified into 12 PROCs, and ten of them were selected to run ECETOC TRA. Modeled values tended to be higher than measured values from both sources. For the measured values from WMP, RCR distribution by PROC was narrow (0.197-0.267, 95% CI) and did not have a relationship with ventilation type, which differs from the tendency of the modeling result. Meanwhile, the measured values from RA for WMP were relatively widely distributed (0.301-1.177, 95% CI) by PROC. In particular PROCs (13,19) were high enough to exceed 1. Also, they become low with better ventilation types and appear differently depending on the ventilation type, similar to the model result. Conclusions: This study revealed that ECETOC TRA might have the potential to serve as a screening tool for exposure assessment and to be used as assistive method for WMP to estimate exposure. Further empirical study is required to confirm its availability as a screening tool.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2007.05a
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• pp.111-113
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• 2007

The Mechanical properties of steel in hot strip mill were associated with the alloy composition, plastic deformation, cooling history and so on. In the case of the same alloy composition and deformation conditions, cooling history on ROT (run out table) is the main factor in affecting mechanical properties of steel, especially, in carbon steel. On ROT, the steel undergoes under various kinds of cooling conditions such as radiation, convection by air, water and wetting zone. The coiling temperature (CT) of the steel is also important factor in affecting mechanical properties. But with the same CT, the mechanical properties of steel can be different because the temperature history of cooling is more important factor than CT itself. In this study, we have studied the relations between temperature history and mechanical properties of steel and then the predicted mechanical properties have compared with the measured values.

• Journal of Ocean Engineering and Technology
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• v.10 no.3
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• pp.14-23
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• 1996

The corrosion fatigue test were carried out to evaluate the fatigue characteristics of accelerated cooled (ACC) TMCP high tensile strength steels and weld joint with high heat input by one side one run submerged are welding. In this paper, the fatigue crack growth behaviors were investigated with the center crack tension specimen of base metal and heat affected zone in substitute sea water and air, respectively Main results obtained are sunnarized as follows: 1. The fatigue crack growth rates in sea water faster than those in air environment for the different heat input values, crack growth rate of base metal is very fast and effect of heat input is not remarkable. 2. In HAZ (82kJ/cm, 116kJ/cm), the crack branching phenomena were observed in both air and sea water environment, 3. In SEM observation, the corrosion effect on base metal was larger than that on HAZ in corrosion environment.

• Steel and Composite Structures
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• v.19 no.4
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• pp.995-1009
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• 2015

This study presents design optimization of spot welded structures to attain maximum strength by using the Nelder-Mead (Simplex) method. It is the main idea of the algorithm that the simulation run is executed several times to satisfy predefined convergence criteria and every run uses the starting points of the previous configurations. The material and size of the sheet plates are the pre-assigned parameters which do not change in the optimization cycle. Locations of the spot welds, on the other hand, are chosen to be design variables. In order to calculate the objective function, which is the maximum equivalent stress, ANSYS, general purpose finite element analysis software, is used. To obtain global optimum locations of spot welds a methodology is proposed by modifying the Nelder-Mead (Simplex) method. The procedure is applied to a number of representative problems to demonstrate the validity and effectiveness of the proposed method. It is shown that it is possible to obtain the global optimum values without stacking local minimum ones by using proposed methodology.

• Journal of the Korea Society for Simulation
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• v.5 no.2
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• pp.85-93
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• 1996

Simulation is commonly used to find the best values of decision variables for problems which defy analytical solutions. This objective is similar to that of optimization problems and thus, mathematical programming techniques may be applied to simulation. However, the application of mathematical programming techniques, e.g., the gradient methods, to simulation is compounded by the random nature of simulation responses and by the complexity of the statistical issues involved. In this paper, therefore, we explain the Reverse-Simulation method to optimize a simulation model in a single simulation run. First, we point the problem of the previous Reverse-Simulation method. Secondly, we propose the new algorithm to solve the previous method and show the efficiency of the proposed algorithm.

• Journal of the Korean Data and Information Science Society
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• v.8 no.1
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• pp.85-89
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• 1997

In this paper, we consider a random replacement model with minimal repair, which is a generalization of the random replacement model introduced Lee and Lee(1994). It is assumed that a system is minimally repaired when it fails and replaced only when the accumulated operating time of the system exceeds a threshold time by a supervisor who arrives at the system for inspection according to Poisson process. Assigning the corresponding cost to the system, we obtain the expected long-run average cost per unit time and find the optimum values of the threshold time and the supervisor's inspection rate which minimize the average cost.

• Journal of the Korean Society for Precision Engineering
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• v.28 no.2
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• pp.233-238
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• 2011

In piping design of nuclear power plant facilities, the load stress according to self-weight is important for design values in test run(shutdown and starting). But sometimes it needs more studies, such as seismic analysis of an earthquake of power plant area and fatigue life and stress of thermal expansion and anchor displacement in operating run. In this paper, seismic evaluations were performed to nuclear piping system of Shin-Kori NO. 3&4 being built in Pusan lately. Results of seismic analysis are evaluated on basis of KEPIC MN code. The structural integrity on RCB piping system was proved.

• Journal of the Korea Society of Computer and Information
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• v.9 no.4 s.32
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• pp.215-220
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• 2004

Production management confronted the environment of infinite competition should be prepared to abrupt variations of management environment and have the ability to be changed in short term. It has to be studied, the control method of products that correspond to multi-functionalization and reduced product life which is caused by high-quality and varied customers demands. As a process control method, we most be able not only to control varies characteristic in a control at once but also to detected special values quickly for high-quality. In this paper a control method referred above is presented.

• The Transactions of the Korean Institute of Electrical Engineers
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• v.37 no.12
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• pp.894-902
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• 1988

In this paper, a method for the design of robust adaptive controller using the heuristic rules of industrial engineers is presented. This scheme works on the basis of heuristic rules and includes a supervisor, a system identifier and a detuner. The supervisor detects onsetting instability based on the analysis of the amplitude and the trend of error signal, also selects running controllers. Upon detecting instability, the controller is switched to a PID algorithm and run recursively until stability is restored. Simultaneously, new input / output data is gathered and the system identifier runs to get critical sensitivity (kc) and critical period(tc). Based on the new values(kc, tc), a GPC controller is redesigned and normal GPC is finally run. The algorithm described in this paper belongs to the supervised adaptive control category with a limited use of heuristic rules. Finally, we show the robust of this scheme by simulated example.