• Title/Summary/Keyword: rubber composite

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Microwave Absorbing Properties of Rubber Composites Containing Soft Magnetic Fe-Alloy Particles (철계 연자성 합금 분말을 함유한 고무 복합재의 전파흡수특성)

  • Cho, Han-Shin;Kim, Sung-Soo
    • Journal of Powder Materials
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    • v.20 no.2
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    • pp.125-128
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    • 2013
  • Magnetic and dielectric properties of rubber composites are controlled by using two kinds of high-permeability metal particles with different electrical conductivity (Sendust, Permalloy), and their effect on microwave absorbance has been investigated, focusing on the quasi-microwave frequency band (0.8-2 GHz). Noise absorbing sheets are composite materials of magnetic flake particles of high aspect ratio dispersed in polymer matrix with various filler amount of 80-90 wt.%. The frequency dispersion and magnitude of complex permeability is almost the same for Sendust and Permalloy composite specimens. However, the complex permittivity of the Permalloy composite (${{\varepsilon}_r}^{\prime}{\simeq}250$, ${{\varepsilon}_r}^{{\prime}{\prime}}{\simeq}50$) is much greater than that of Sendust composite (${{\varepsilon}_r}^{\prime}{\simeq}70$, ${{\varepsilon}_r}^{{\prime}{\prime}}{\simeq}0$). Due to the large dielectric permittivity of Permalloy composite, the absorbing band is shifted to lower frequency region. However, the investigation of impedance matching reveals that the magnetic permeability is still small to satisfy the zero-reflected condition at the quasi-microwave frequency band, resulting in a small microwave absorbance lower than 10 dB.

A STUDY ON THE SURFACE ROUGHNESS AND REFLECTIVITY AFTER POLISHING OF THE MICROFILL, HYBRID COMPOSITE RESINS (Microfill, Hybrid 복합레진 연마 후 표면조도와 광반사율에 관한 연구)

  • Moon, Anne-Jay;Kwon, Hyuk-Choon
    • Restorative Dentistry and Endodontics
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    • v.19 no.2
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    • pp.513-533
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    • 1994
  • The smooth surface after polishing of composite resin contributes to the patient's comfort, and appearance and longevity of the restoration. This study was performed for the quantitative analysis of the effects of the various finishing and polishing instruments on the surface roughness and reflectivity of the microfill, and hybrid composite resins. Cylindrical specimens 2mm thick and 10mm in diameter of Silux Plus, Durafill VS ; Z100, Prisma TPH, Brilliant, and Herculite XR composite resin were polymerized under the matrix strip. 18 specimens for each composite resin materials were divided into 6 groups ; 5 experimental groups were abraded with # 600 sand paper to remove resin-rich layer, except control. Thereafter, using diamond bur(Mani Dia-Burs), carbide bur(E. T. carbide set 4159), rubber point(Composite polishing kit), aluminum-oxide disk(Sof-Lex disk), polishing paste(Enhance system) ; each specimen was polished to its best achievable surface according to manufacturer's directions. Final polished surfaces were evaluated for the surface roughness with profilometer(${\alpha}$-step 200, Tencor instruments, USA) and for the reflectivity with image analyser(Omniment Image Analyser, Buehler, USA). The results were as follows. 1. Polishing paste or aluminum-oxide disk finish in the microfill, and hybrid composite resins was as smooth as matrix strip finish on the surface roughness test. 2. Polishing paste or aluminum-oxide disk finish in the microfill ; polishing paste finish in the hybrid composite resins was as reflective as matrix strip finish on the refectivity test. 3. For the polishing paste, there were no significant differences between the composite resin materials on the surface roughness and refectivity tests. 4. For the aluminum-oxide disk, the best result was obtained with the microfill composite resin on the surface roughness and reflectivity test. 5. Diamond bur, carbide bur, and rubber point were inappropriate for the final polishing instruments.

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A Study on the Effect of the Shape of the Exhaust Port on the Flow and Temperature Distribution in the Drying Part of the MRG(Mechanical Rubber Goods) Reinforcing Yarn Manufacturing System (MRG(Mechanical Rubber Goods) 보강사 제조시스템의 건조부에서의 배기구 형상이 유동 및 온도 분포에 미치는 영향에 관한 연구)

  • Kim, Hwan Kuk;Kwon, Hye In;Do, Kyu Hoi
    • Textile Coloration and Finishing
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    • v.34 no.2
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    • pp.109-116
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    • 2022
  • Tire codes are made of materials such as hemp, cotton, rayon, nylon, steel, polyester, glass, and aramid are fiber reinforcement materials that go inside rubber to increase durability, driveability, and stability of vehicle tires. The reinforcement of the tire cord may construct a composite material using tires such as automobiles, trucks, aircraft, bicycles, and fibrous materials such as electric belts and hoses as reinforcement materials. Therefore, it is essential to ensure that the adhesive force between the rubber and the reinforced fiber exhibits the desired physical properties in the rubber composite material made of a rubber matrix with reinforced fibers. This study is a study on the heat treatment conditions for improving the adhesion strength of the tire cord and the reinforced fiber for tires. The core technology of the drying process is a uniform drying technology, which has a great influence on the quality of the reinforcement. Therefore, the uniform airflow distribution is determined by the geometry and operating conditions of the dryer. Therefore, this study carried out a numerical analysis of the shape of a drying nozzle for improving the performance of hot air drying in a dryer used for drying the coated reinforced fibers. In addition, the flow characteristics were examined through numerical analysis of the study on the change in the shape of the chamber affecting drying.

Preparation and Characteristics of High Voltage Liquid Silicone Rubber by Modified Cross-linking Agent

  • Jung, Se-Young;Kim, Byung-Kyu
    • Transactions on Electrical and Electronic Materials
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    • v.10 no.1
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    • pp.9-15
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    • 2009
  • There is a growing demand for a high voltage silicone rubber composite with high mechanical property and high electrical property. The effect of modified cross-linking agent on the mechanical, electrical properties, and short-circuit test performance of silicone rubber insulators have been investigated. To use base polymer, the various silicone polymers were prepared by the equilibrium polymerization. Aluminum trihydrate surface was treated by vinyl silane. Liquid silicone rubber nanocomposite was prepared from the compounding of VPMPS, HPDMS, catalyst, and alumina trihydrate modified with 1,3,5-trivinyl-l,3,5-trimethylcyclotrisiloxane. The mechanical property and electrical property for insulation materials were measured, indicating the high tensile strength and the good short-circuit property.

Fabrication of Ferrite/Rubber composite microwave absorber of wide-band type and its properties (광대역형 Ferrite/Rubber 복합 전파흡수체의 제작 및 특성)

  • Kim, Han-Geun;Shin, Kwang-Ho;Cho, Hyun-Chul;SaGong, Geon
    • Proceedings of the KIEE Conference
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    • 1994.07b
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    • pp.1478-1480
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    • 1994
  • In this paper, the microwave absorption properties of two layered absorber were evaluated. The two layer absorber were composed of Ni-Zn ferrite/rubber absorber and Ferroxplana/rubber absorber. The most absorption properties condition were obtained when the transforming layer and absorbing layer were Ferroxplana/robber absorber and Ni -Zn ferrite/rubber absorber. respectivity. The optimal thickness of the transforming and the absorbing layer were 4(mm) and 1(mm), respective1y.

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An Application of High-Power Ultrasound to Rubber Recycling

  • Hong, Chang-Kook;Isayev, A.I.
    • Elastomers and Composites
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    • v.38 no.2
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    • pp.103-121
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    • 2003
  • The application of powerful ultrasound to rubber recycling is a very recent field of study. An ultrasonic field creates high frequency extension-contraction stresses by acoustic cavitation. The breakdown of rubber network occurs primarily around pulsating cavities due to the highest level of strain produced by high-power ultrasound. Stronger reductions of cross-link density were observed at a higher pressure, indicating an important role of pressure during ultrasonic recycling. Visible bubbles were observed during ultrasonic treatment as a proof of acoustic cavitation. Shearing effect has a significant influence on improving the efficiency of ultrasonic treatment. After the ultrasonic treatment, the cross-link densities of NR/SBR blends were lower than those of NR and SBR due to the reduced degree of unsaturation and chemical reactions. Carbon black fillers increase the probability of bond scission during ultrasonic treatment, due to the restricted mobility. The mechanical properties of ground tire rubber (GRT)/HDPE blends were improved by ultrasonic treatment and dynamic revulcanization. Ultrasonic treatment of GRT in the presence of HDPE matrix was found to give better mechanical properties due to the chemical reactions between rubber and plastic phases.

A study on the manufacturing of motor case assembly for K-PSAM propulsion system by Trans. power molding(TPM) process (유동가압성형(TPM)을 이용한 휴대용 유도무기용 연소관 조립체 제작공정연구)

  • 정상기;윤남균
    • Journal of the Korean Society of Propulsion Engineers
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    • v.2 no.3
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    • pp.107-115
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    • 1998
  • This paper deals with the study on injection with EPDM(Ethylene propylene dien ter polymer) the gap which narrow, long, and tubular between an ablative composite tube and a steel motor case. Small size motor assembly was designed and manufactured for man-portable air defense propulsion system. Motor assembly is consisted with steel tube, ablative composite tube and insulation rubber. Ablative composite tube was made of carbon/phenolic prepreg by rolling process and insulation rubber was made of EPDM by TPM(Trans-power molding) process. To select the insulation rubber material, we tested ablative insulation property and degradation property at first and we tested fluidity, adhesive property and hardness of EPDM rubber. Finally we designed TPM process to manufacture motor case assembly and the motor case assembly was examined by non-destructive test(X-ray).

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The Rubber Performance Evaluation for Kick Motor Flexible Seal (킥모터 플렉시블 씰 개발을 위한 고무의 성능 평가)

  • Kim, Byung-Hun;Kwon, Tae-Hoon;Cho, In-Hyun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.1
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    • pp.90-95
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    • 2011
  • A Kick Motor, KSLV-I second stage propulsion system, utilizes a flexible seal for pitch and yaw axis controls during combustion. A flexible seal consists of the alternate laminate of rubber and composite reinforcement between forward and aft rings. A Kick Motor nozzle is rotated by the shear deformation of rubber layers. Consequently, the development of rubber, which is appropriate to the usage condition of flexible seal, is very important. A tensile test, QLS test (shear modulus and failure shear stress), and aging test have been carried out to confirm the performance of rubber developed. Test results show that the shear modulus of rubber are 0.4310 ~ 0.4997MPa and the failure shear stress is more than 2.5MPa.

The surface discharge performance of silicone rubber in the Salt fog test (Salt fog 시험에서 silicone rubber에서 발생하는 방전 전류의 특성)

  • 강성화;박영국;이광우;김완수;이용회
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1999.05a
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    • pp.565-569
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    • 1999
  • In these days, the silicone insulators have been increasingly studied and applied for outdoor insulators because it has superior characteristics than porcelain and glass insulators, which have been used for outdoor insulators. First of all, The excellent performance of the silicone rubber in polluted and wet conditions is attributed to the ability of the material to maintain the hydrophobicity of the surface in the presence of severe contamination and wet conditions. This is because of the presence of low molecular weight mobile fluid in the silicone rubber which diffuses to the surface and to above the contamination layer. But, the leakage current and some surface discharge occurs on surface of the composite polymeric insulation materials when the insulator is used for a long time with severe contaminative condition and it can lead the contamination flashover. So the leakage current and the discharge current are important to estimate the condition of the silicone rubber surface. In this paper, the average leakage current, the relation of surface discharge current and phase angle were study to investigate electrical conduction of silicone rubber surface with the salt fog condition.

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An Analysis of Natural Lacquer Characteristics and EM Wave Absorber's Absorption Characteristics Using Natural Lacquer as a Binder (옻의 특징과 옻을 지지재로 사용한 전자파 흡수체의 두께에 따른 전파흡순 특성 분석)

  • Kim Dong-Il;Choi Dong-Han;Kim Ki-Man
    • Journal of Navigation and Port Research
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    • v.28 no.10 s.96
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    • pp.861-867
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    • 2004
  • Generally, a silicone rubber and a chloride polyethylene(CPE) have been used as a binder for high-performance composite EM( Electromagnetic) wave absorbers. In this study, the EM wave absorption abilities for natural lacquer which is newly suggested as a binder were investigated MnZn ferrite composite EM wave absorbers mixed with the natural lacquer were prepared and their absorption ability was also investigated. The prepared MnZn ferrite composite EM wave absorbers mixed with natural lacquer showed an improved EM wave absorption characteristics compared with MnZn ferrite EM wave absorbers mixed with the conventional binders. such as a silicone rubber and a chloride polyethylene(CPE). The matching frequency and the absorption ability of EM wave absorbers varied with the thickness of them.