• Title/Summary/Keyword: repairable failure,

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A Study of Generalized Model for Determining the Optimal Number of Minimal Repairs before Replacement Considering Inherent Availability (가용도를 고려한 교체전 최소수리횟수 결정모델에 관한 연구)

  • 강호신;조남호;유왕진
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.21 no.47
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    • pp.47-55
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    • 1998
  • This paper proposes a maintenance model considering the Inherent availability of certain requirement and two types of failures, repairable or irrepairable. In this model, the system is replaced in time when it doesn't meet the inherent availability requirement despite of all repairable failures; Otherwise it is replaced by the first irrepairable failure. Assuming that the j-th failure is repairable with probability ${\alpha}_j$, minimal repairs are performed for repairable failures between replacements. We drive the expected cost rate through the application of NHPP(Non-Homogeneous Poisson Process) in order to determine the optimal number $n^*$. The model includes some previous studies as special cases.

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On determining a non-periodic preventive maintenance schedule using the failure rate threshold for a repairable system

  • Lee, Juhyun;Park, Jihyun;Ahn, Suneung
    • Smart Structures and Systems
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    • v.22 no.2
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    • pp.151-159
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    • 2018
  • Maintenance activities are regarded as a key part of the repairable deteriorating system because they maintain the equipment in good condition. In practice, many maintenance policies are used in engineering fields to reduce unexpected failures and slow down the deterioration of the system. However, in traditional maintenance policies, maintenance activities have often been assumed to be performed at the same time interval, which may result in higher operational costs and more system failures. Thus, this study presents two non-periodic preventive maintenance (PM) policies for repairable deteriorating systems, employing the failure rate of the system as a conditional variable. In the proposed PM models, the failure rate of the system was restored via the failure rate reduction factors after imperfect PM activities. Operational costs were also considered, which increased along with the operating time of the system and the frequency of PM activities to reflect the deterioration process of the system. A numerical example was provided to illustrate the proposed PM policy. The results showed that PM activities performed at a low failure rate threshold slowed down the degradation of the system and thus extended the system lifetime. Moreover, when the operational cost was considered in the proposed maintenance scheme, the system replacement was more cost-effective than frequent PM activities in the severely degraded system.

A Comparative Analysis of Failure Rate, Effective Failure Rate and Equivalent Failure Rate of A System Composed of Identical Parallel Units (병렬구조 시스템의 고장률, 유효(有效) 고장률과 대등(對等) 고장률의 비교분석)

  • Cho, Kyung-Hwan
    • Journal of Applied Reliability
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    • v.15 no.4
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    • pp.256-261
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    • 2015
  • The aim of this paper is to present some issues to be discussed in relation to failure rate of a system that has identical parallel units. It is assumed that Time-to-Failure of each unit has the same exponential distribution and all units are repairable with a periodic maintenance of time interval T. Effective failure rate is widely recommended for nonrepairable systems as the reciprocal of MTTF but it should not be applied for repairable systems if delayed maintenance is used. And equivalent failure rate of an imaginary system is taken into consideration, the reliability value of which is the same as that of the redundant system when time interval T is given. With a numerical example, failure rate, effective failure rate, and equivalent failure rate of the redundant system are analyzed comparatively.

The ($\textsc{k}, t_p$) Replacement Policy for the System subject to Two Types of Failure

  • Lee, Seong-Yoon
    • Journal of the military operations research society of Korea
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    • v.25 no.2
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    • pp.144-157
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    • 1999
  • In this paper, we consider a new preventive replacement policy for the system which deteriorates while it is in operation with an increasing failure rate. The system is subject to two types of failure. A type 1 failure is repairable while a type 2 failure is not repairable. In the new policy, a system is replaced at the age of $t_p$ or at the instant the$\textsc{k}^{th}$ type 1 failure occurs, whichever comes first. However, if a type 2 failure occurs before a preventive replacement is performed, a failure replacement should be made. We assume that a type 1 failure can be rectified with a minimal repair. We also assume that a replacement takes a non-negligible amount of time while a minimal repair takes a negligible amount of time. Under a cost structure which includes a preventive replacement cost, a failure replacement cost and a minimal repair cost, we develop a model to find the optimal ($\textsc{k},t_p$) policy which minimizes the expected cost per unit time in the long run while satisfying a system availability constraint.

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Provisioning Quantity Determination of Partially Repairable Concurrent Spare Parts under the Availability Limitation (운용가용도제약하에서 일정 비율 수리가능한 동시조달부품의 구매량 결정)

  • 오근태;김명수
    • Journal of Applied Reliability
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    • v.2 no.2
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    • pp.85-97
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    • 2002
  • In this paper, partially repairable concurrent spare parts requirement determination problem of newly procured equipment systems is considered. “partially repairable” means that a portion of damaged parts can be recover their function and reused after repairs. A mathematical model is derived for making an CSP requirement determination subject to the constraint of satisfying any given operational availability limitation. We assume that the failure of a part follows a Poisson process and the repair time has an exponential distribution. Using the generalized Lagrange multipliers method, the solution procedure is derived.

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Estimating Repair Effect and Parameters of Intensity Function under BMS Repair Model (BMS 수리모형하에서 시스템의 수리효과 및 고장강도함수의 모수추정)

  • 윤원영;정석주;정일한;김종운;정상욱
    • Journal of the Korean Operations Research and Management Science Society
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    • v.25 no.4
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    • pp.45-54
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    • 2000
  • Estimation Problems of parameters of the failure process and the repair effect in repairable systems are considered. We propose estimation procedures in repairable systems without preventive maintenances. The failure process is modeled by a proportional age reduction model (Brown, Mahoney, Sivazlian [5]) which is able to consider both aging and repair effects. Maximum likelihood method is used to estimate the repair effect and parameters of intensity function simultaneously. simulations are performed to evaluate the accuracy of estimators. A numerical example is also presented.

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Repairable k-out-n system work model analysis from time response

  • Fang, Yongfeng;Tao, Webliang;Tee, Kong Fah
    • Computers and Concrete
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    • v.12 no.6
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    • pp.775-783
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    • 2013
  • A novel reliability-based work model of k/n (G) system has been developed. Unit failure probability is given based on the load and strength distributions and according to the stress-strength interference theory. Then a dynamic reliability prediction model of repairable k/n (G) system is established using probabilistic differential equations. The resulting differential equations are solved and the value of k can be determined precisely. The number of work unit k in repairable k/n (G) system is obtained precisely. The reliability of whole life cycle of repairable k/n (G) system can be predicted and guaranteed in the design period. Finally, it is illustrated that the proposed model is feasible and gives reasonable prediction.

BAYESIAN APPROACH TO MEAN TIME BETWEEN FAILURE USING THE MODULATED POWER LAW PROCESS

  • Na, Myung-Hwa;Kim, Moon-Ju;Ma, Lin
    • Journal of the Korean Society for Industrial and Applied Mathematics
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    • v.10 no.2
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    • pp.41-47
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    • 2006
  • The Renewal process and the Non-homogeneous Poisson process (NHPP) process are probably the most popular models for describing the failure pattern of repairable systems. But both these models are based on too restrictive assumptions on the effect of the repair action. For these reasons, several authors have recently proposed point process models which incorporate both renewal type behavior and time trend. One of these models is the Modulated Power Law Process (MPLP). The Modulated Power Law Process is a suitable model for describing the failure pattern of repairable systems when both renewal-type behavior and time trend are present. In this paper we propose Bayes estimation of the next failure time after the system has experienced some failures, that is, Mean Time Between Failure for the MPLP model. Numerical examples illustrate the estimation procedure.

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Provisioning Quantity Determination of Repairable Concurrent Spare Part under Budget Constraint and Cannibalization Allowed (자금제약하에서 동류전용이 허용될 때 수리가능한 동시조달부품의 적정소요량 결정)

  • Oh, Geun-Tae;Na, Yoon-Kyoon
    • Journal of Applied Reliability
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    • v.12 no.3
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    • pp.225-238
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    • 2012
  • In this paper determined is the quantity of repairable concurrent spare parts(CSP) of a new equipment system to maximize the operational availability under budget constraint and cannibalization allowed. When a part fails, the part is replaced and the failed part is repaired for later use while cannibalization is allowed. The failure of a part is assumed to follow a Poisson process and the availability in CSP is defined. The solution procedure consists of two parts. Firstly, a mathematical model is developed under the assumption that the failure rate is constant during the CSP period and cannibalization is not allowed. Secondly, proposed is a simulation search procedure which improves the heuristic solution to the near optimal solution in a reasonable amount of time under the assumption that the cannibalization is allowed.

Change-point Approach for Analyzing Failure Trend in Repairable Generating Systems (수리 가능 발전기 시스템의 고장추세 분석을 위한 변화점 접근방법)

  • Hong, Min-Pyo;Bae, Suk-Joo
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.32 no.1
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    • pp.11-19
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    • 2009
  • A number of trend test methods, i.e., Military Handbook test and Laplace test etc., have been applied to investigate recurrent failures trend in repairable systems. Existing methods provide information about only existence of trend in the system. In this paper, we propose a new change-point test based on the Schwarz Information Criterion(SIC). The change-point approach is more informative than other trend test methods in that it provides the number of change-points and the location of change-points if it exists, as well as the existence of change-point for recurrent failures. The change-point test is applied to nine 300MW generating units operated in East China. We confirm that the change-point test has a potential for establishing optimal preventive maintenance policy by detecting change-point of failure rate.