• Title/Summary/Keyword: red-mud

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Characteristics on Compressive Strength of Cement Paste with Content of LRM Neutralized by Nitric Acid and Sulfuric Acid (질산 및 황산에 의해 중화된 액상화 레드머드의 첨가량에 따른 시멘트 페이스트의 압축강도 특성)

  • Kang, Suk-Pyo;Lee, Hee-Ra;Kang, Hye-Ju;Lee, Byeong-Gi
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.4
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    • pp.333-340
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    • 2019
  • Red mud is an industrial by-product produced during the manufacturing aluminum hydroxide (Al(OH)3) and aluminum oxide(Al2O3) from Bauxite ores. In Korea, aproximately 2 tons of red mud in a sludge form with 50% moisture content is produced when 1ton of Al2O3 is produced through the Bayer process. Neutralization of red mud will help to reduce the environmental impact caused due to its storage and also lessen significantly the ongoing management of the deposits after closure. It will also open opportunities for re-use of the residue which to date have been prevented because of the high pH. Moreover, attention to liquefied red mud(LRM) that does not require heating and grinding process for recycling is needed. In this paper, characteristics of compressive strength for cement paste with content of LRM neutralized by nitric acid and sulfuric acid. The results showed that compressive strength of cement paste with neutralized LRM is higher than that of cement paste with LRM.

Study on the Mechanical Stability of Red Mud Catalysts for HFC-134a Hydrolysis Reaction (HFC-134a 가수분해를 위한 Red mud 촉매 기계적 안정성 향상에 관한 연구)

  • In-Heon Kwak;Eun-Han Lee;Sung-Chan Nam;Jung-Bae Kim;Shin-Kun Ryi
    • Clean Technology
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    • v.30 no.2
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    • pp.134-144
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    • 2024
  • In this study, the mechanical stability of red mud was improved for its commercial use as a catalyst to effectively decompose HFC-134a, one of the seven major greenhouse gases. Red mud is an industrial waste discharged from aluminum production, but it can be used for the decomposition of HFC-134a. Red mud can be manufactured into a catalyst via the crushing-preparative-compression molding-firing process, and it is possible to improve the catalyst performance and secure mechanical stability through calcination. In order to determine the optimal heat treatment conditions, pellet-shaped compressed red mud samples were calcined at 300, 600, 800 ℃ using a muffle furnace for 5 hours. The mechanical stability was confirmed by the weight loss rate before and after ultra-sonication after the catalyst was immersed in distilled water. The catalyst calcined at 800 ℃ (RM 800) was found to have the best mechanical stability as well as the most catalytic activity. The catalyst performance and durability tests that were performed for 100 hours using the RM 800 catalyst showed thatmore than 99% of 1 mol% HFC-134a was degraded at 650 ℃, and no degradation in catalytic activity was observed. XRD analysis showed tri-calcium aluminate and gehlenite crystalline phases, which enhance mechanical strength and catalytic activity due to the interaction of Ca, Si, and Al after heat treatment at 800 ℃. SEM/EDS analysis of the durability tested catalysts showed no losses in active substances or shape changes due to HFC-134a abasement. Through this research, it is expected that red mud can be commercialized as a catalyst for waste refrigerant treatment due to its high economic feasibility, high decomposition efficiency and mechanical stability.

Influence of red mud additive on lightening of artificial aggregates containing coal bottom ash (석탄바닥재가 포함된 인공골재의 경량화에 미치는 적니 영향)

  • Kang, Min-A;Kang, Seung-Gu
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.21 no.1
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    • pp.41-46
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    • 2011
  • The artificial aggregates (AAs) composing of 2 wastes, coal bottom ash and dredged soil (7 : 3, weight ratio) were fabricated as a function of red mud contents,0~30 wt% using direct sintering method at $1050{\sim}1250^{\circ}C$ for 10 min, and those physical properties were evaluated. Especially, in order to analyze the red mud addition effect on the bloating phenomenon of AAs manufactured, the specific gravity and water absorption were measured and studied linked with the microstructural observation results. The lightening of AAs was enhanced due to increased bloating with increasing temperature and red mud contents. The AAS sintered at $1050{\sim}1150^{\circ}C$ showed well-developed black-coring structure, but for the specimens containing red mud sintered over $1200^{\circ}C$ generated excessive liquid and gas caused by reduction of $Fe_2O_3$, thus the black-coring part was gradually burst open out of shell of AAs. Particularly, all specimens containing 30 wt% red mud was burst up when sintered over $1100^{\circ}C$. The AAs containing no red mud sintered at $1200^{\circ}C$ had a specific gravity of about 1.2 and those containing 20 wt% had below 1.0 which are characters of lightweight aggregate.

Influence of Acid and Heat Treatment on the Removal of Fluoride by Red Mud (Red Mud의 산처리 및 열처리가 불소 제거에 미치는 영향)

  • Kang, Ku;Nyakunga, Expedito;Kim, Young-Kee;Park, Seong-Jik
    • Journal of Korean Society of Environmental Engineers
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    • v.37 no.4
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    • pp.210-217
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    • 2015
  • Fluoride removal by acid and heat treated red mud were studied in batch and column system regarding contact time, initial concentration, pH, adsorbent dose, and filter depth. The results showed that acid treated with 0.8 M HCl, had highest adsorption capacity of fluoride and adsorption capacity decreased as heat treatment temperature increased. Sorption equilibrium reached in 30 min at a initial concentration of 50 mg-F/L but 1 h was required to reach the sorption equilibrium at the initial concentration of 500 mg-F/L by 0.8 M acid treated red mud (0.8 M-ATRM). Equilibrium adsorption data were fitted well to Langmuir isotherm model with maximum fluoride adsorption capacity of 23.162 mg/g. The fluoride adsorption decreased as pH increased due to the fluoride competition for favorable adsorption site with $OH^-$ at higher pH. Removal percentage was increased but the amount of adsorption per unit mass decreased by adding the amount of 0.8 M-ATRM. It was concluded that the 0.8 M-ATRM could be used as a potential adsorbent for the fluoride removal from aqueous solutions because of its high fluoride adsorption capacity and low cost.

Development of the Inorganic Coagulants Using Red Mud and Evaluation of Its Coagulation Performance (적니를 이용한 무기응집제의 개발 및 응집성능 평가)

  • Lee, Jae-Rok;Hwang, In-Gook;Bae, Jae-Heum
    • Clean Technology
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    • v.8 no.2
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    • pp.85-92
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    • 2002
  • Red mud is generated as a by-product during the production of aluminum hydroxide from bauxite ore. In this study the red mud coagulants were prepared by reacting 100 ml of 5 M $H_2SO_4$ solution with 10g of red mud at $85^{\circ}C$ or by reacting 100ml of 9M HCl solution with 10g of red mud at $25^{\circ}C$. The prepared red mud coagulants were tested for their coagulation performance of pollutants in the municipal and industrial wastewater. In addition, the coagulation performance was compared with that of a commercially available coagulant ($FeCl_3$). As a result, the red mud coagulants were found to have a good removal efficiency of pollutants in the municipal wastewater (turbidity, phosphate phosphorus) and in the plating wastewater (turbidity, $Pb^{2+}$, $Cd^{2+}$, $Cu^{2+}$, $Zn^{2+}$, $Cr^{3+}$). In the experiment to remove COD in the petrochemical wastewater, the COD removal efficiency by the red mud coagulants was a little poor, but it was better than that by $FeCl_3$.

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Overview and Future Concerns for Red Mud Recycling Technology and Industry (알루미나 제조 공정 산출물 레드머드의 재활용 현황과 기술개발 동향 분석)

  • Hong, Hyun-Seon;Kim, Ye-lin;Cho, Hyun-Jung;Kim, Dae-Weon;Kim, Dae-woong;Kim, Hyeong-Jun;Kim, Yong;Kim, Sung-pyo
    • Resources Recycling
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    • v.26 no.5
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    • pp.12-21
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    • 2017
  • Red mud generated in the alumina manufacturing process contains various valuable resources, but it is not comprehensively recycled yet causing severe environmental problems. In Korea, red mud is producing about 200,000 tons annually and most of them are landfilled or disposed. Red mud's recycling technology is also being developed in many countries, but red mud's recycling technologies are still lacking compared to the production rate. In this study, we analyzed the characteristics and the amount of red mud, and the current status and technology development trend. Red mud has shown that recycling studies are being carried out in fields such as construction, recycling, metal recovery, adsorbent, and pollution stabilization. In particular, technologies for recovering rare earths have been developed as worldwide because of their high economic value. The data analyzed in this study will be used as basic data for the further development of technologies in the future.

Hydration Characteristics of Liquid Red Mud Mixed Cement Paste Neutralized with Sulfuric Acid (황산으로 중화시킨 액상 레드머드를 혼입한 시멘트 페이스트의 수화특성)

  • Kang, Suk-Pyo;Hong, Seong-Uk;Kim, Sang-Jin;In, Byung-Eun
    • Journal of the Korea Institute of Building Construction
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    • v.22 no.5
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    • pp.431-439
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    • 2022
  • In this study, Neutralized red mud(LRM+S) at a pH of 6-8 was prepared by adding sulfuric acid to liquefied red mud(LRM) at a pH of 10~12. After adding LRM and LRM+S to the cement paste, the hydration heat, compressive strength, and hydration products were examined. The observed accumulated hydration heat revealed that the calorific value of the cement paste with LRM was low and its and peak was delayed when compared with that of plain cement paste(referred to as Plain), whereas the calorific value of the cement paste with LRM+S was similar to that of Plain. At the age of 28 days, the compressive strength of the cement paste with 20% LRM was 55% of the strength of Plain. Using X-ray diffraction, it was determined that the cement paste with 20% LRM exhibited a Ca(OH)2 peak after 3 days, whereas the cement paste with 20% LRM+S and Plain exhibited a Ca(OH)2 peak after an hour. Thus, the strength degradation of cementitious materials was improved by adding neutralized red mud prepared by adjusting the pH of highly alkaline LRM with sulfuric acid.

Soil stabilization by ground bottom ash and red mud

  • Kim, Youngsang;Dang, My Quoc;Do, Tan Manh;Lee, Joon Kyu
    • Geomechanics and Engineering
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    • v.16 no.1
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    • pp.105-112
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    • 2018
  • This paper presents results of a compressive investigation conducted on weathered soil stabilized with ground bottom ash (GBA) and red mud (RM). The effects of water/binder ratio, RM/GBA ratio, chemical activator (NaOH and $Na_2SiO_3$) and curing time on unconfined compressive strength of stabilized soils were examined. The results show that the water/binder ratio of 1.2 is optimum ratio at which the stabilized soils have the maximum compressive strength. For 28 days of curing, the compressive strength of soils stabilized with alkali-activated GBA and RM varies between 1.5 MPa and 4.1 MPa. The addition of GBA, RM and chemical activators enhanced strength development and the rate of strength improvement was more significant at the later age than at the early age. The potential environmental impacts of stabilized soils were also assessed. The chemical property changes of leachate from stabilized soils were analyzed in terms of pH and concentrations of hazardous elements. The observation revealed that the soil mixture with ground bottom ash and red mud proved environmentally safe.

Strength and Efflorescence Characteristics of Alkali-Activated Slag Cement Mortar with Red Mud according to Curing Conditions (양생조건에 따른 레드머드 혼입 알칼리활성화 슬래그 시멘트 모르타르의 강도 및 백화특성)

  • Kang, Suk-Pyo;Hwang, Byoung-Il
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.3
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    • pp.267-275
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    • 2018
  • This study is to investigate the effect of various temperature and humidity conditions on the strength and efflorescence of alkali activated slag cement(AAS) using the red mud. As a result of examining the strength and efflorescence characteristics of AAS mixed with red mud according to the curing conditions, The compressive strength and flexural strength were the highest at 28 days, but the absorption rate, efflorescence area and soluble $Na^+$ elution were lowest in standard wet curing compared to the air curing, high temperature curing and low temperature curing.