• 제목/요약/키워드: rail profile

검색결과 93건 처리시간 0.026초

원형소재 다단 형상인발 공정설계 프로그램 (Process Design Program for Multistage Profile Drawing from Round Material)

  • 김성민;이상곤;이태규;이선봉;김병민
    • 한국정밀공학회지
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    • 제28권3호
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    • pp.377-382
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    • 2011
  • Up to now, process design of multistage profile drawing from initial round material is performed through trial-and-error based on experience of industrial experts. This means the increase in production cost and excessive time consuming. In this study, process design program was developed for multistage profile drawing from initial round material. The program was made using VisualLISP. Therefore, the program can be operated by AutoCAD program. In order to verify the effectiveness of the program, two stage profile drawing process for producing heavy duty guide rail was design by using the program. In addition FE analysis and profile drawing experiment were performed. As a result, the program can be used in order to design profile drawing process design.

휠-레일 접촉 해석을 통한 협궤용 전동차 차륜 답면 분석 (Study on wheel profile for railway vehicle with narrow gauge by profile contact analysis)

  • 양헌석;이원상;남학기
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2005년도 추계학술대회 논문집
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    • pp.146-151
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    • 2005
  • Main parameters of wheel-rail combination are investigated by profile analysis. A rolling radius difference is one of the main characteristics that describe a contact between wheelset and railway track, which in turn defines the dynamic behavior of a wheelset. This paper describes functional relation between lateral wheelset displacement and rolling radius difference or conicity on new/worn wheel of existing narrow gauge vehicle. Information about curving behavior and running stability are given by this both relations. The optimal wheel profile for railway vehicle with narrow gauge is adopted through this analysis. And, the applicable limit value of conicity which is used in order to do dynamic simulation of vehicle is presented.

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철도차량 사행동에 미치는 인자에 관한 연구 (A Study on the Parameters for Hunting of the Rolling-stock)

  • 허현무;유원희
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2006년도 추계학술대회 논문집
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    • pp.98-103
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    • 2006
  • The hunting is the natural characteristics of the railway wheelset which is originated from the contact between the conical type wheel profile and rail. The critical speed of rolling-stock is called when the hunting is occurred, and it is closely connected with vehicle stability. The parameters which influence the hunting motion are like wheel profile, primary spring property and wheelset dimension, etc. The studies for these parameters are reported diversely. In this study, we aim to analyze the influence of parameters on hunting with the change of wheel profile produced by wheel wear and material property produce by aging of primary spring. For this, we made a dynamic model for wheelset and vehicle. Using these models, we analyzed the critical speed with the variations of the parameters like as wheel profile and primary spring property and we show the results.

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3차원 측량에 의한 노후 터널의 건축한계 확보 해석 (Security Interpretation of the Restriction Boundary of Building for Antiquated Tunnel using 3 Dimensional Surveying)

  • 배상호;이형석
    • 한국측량학회지
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    • 제24권3호
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    • pp.251-259
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    • 2006
  • 기존 철도의 전철화 사업 수행을 위해서는 노후 터널의 역학적 안정성 조사와 함께 건축한계의 확보가 필수적으로 이루어져야 한다. 건축한계가 확보되지 않으면 터널의 선형 개선을 토대로 한 재시공이 발생하므로 측량 자료가 요구된다. 본 연구에서는 영동선 구간의 3개 터널에 대하여 동일좌표체계의 정밀 측량을 실시하고 종횡단면도, 종단레일고, 레일경사, 횡단터널높이, 건축한계높이 등의 자료를 취득하여 직선 및 곡선 터널구간의 건축한계를 효율적으로 분석하였다. 종횡단 측량성과를 이용한 도면과 기존 설계값과 비교하여 건축한계를 분석하고 시공성을 파악할 수 있도록 전철화 설계의 안정성에 대한 평가자료로 제시할 수 있었으며, 향후에는 터널구조물의 실시간 모니터링 시스템 개발에 이의 운용성을 증대시키고자 한다.

Investigation and Analysis of the Occurrence of Rail Head Checks

  • Jin, Ying;Aoki, Fusayoshi;Ishida, Makoto;Namura, Akira
    • International Journal of Railway
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    • 제2권2호
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    • pp.43-49
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    • 2009
  • Wear and rolling contact fatigue (RCF) defects are most important causes of rail damage, and often interaction competitive at present railway track. Head check is one of rolling contact fatigue (RCF) defects, and generally occurs in mild circular curves and transition curves that are set at both ends of sharp circular curves. Wear tends to limit the crack growth of head checks by removing the material from the RCF surface. In order to clarify the conditions of the occurrence and growth of head checks, the authors measured the interacting forces between wheels and rails and the angle of attack of wheelset, and carried out contact analyses using the actual profile data of wheels and rails. The effects of the lateral force, the contact geometry, and the wear rate at rail gauge comer on the formation of head checks were also analyzed by using the worn profiles of actual wheels and rails and the data obtained by a track inspection car. Some specific range of wear rate at the gauge comer was identified as having close relation with occurrence of head checks.

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Real-time condition assessment of railway tunnel deformation using an FBG-based monitoring system

  • Zhou, Lu;Zhang, Chao;Ni, Yi-Qing;Wang, Chung-Yue
    • Smart Structures and Systems
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    • 제21권5호
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    • pp.537-548
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    • 2018
  • A tunnel deformation monitoring system is developed with the use of fiber Bragg grating (FBG) sensing technique, aiming at providing continuous monitoring of railway tunnel deformation in the long term, and early warning for the rail service maintainers and authorities to avoid catastrophic consequences when significant deformation occurs. Specifically, a set of FBG bending gauges with the ability of angle measurement and temperature compensation is designed and manufactured for the purpose of online monitoring of tunnel deformation. An overall profile of lateral tunnel displacement along the longitudinal direction can be obtained by implementing an array of the FBG bending gauges interconnected by rigid rods, in conjunction with a proper algorithm. The devised system is verified in laboratory experiments with a test setup enabling to imitate various patterns of tunnel deformation before the implementation of this system in an in-service high-speed railway (HSR) tunnel.

도시철도 미세먼지 발생량 예측을 위한 레일 마모량 분석 (An Analysis of the Rail Wear Measurements for the Prediction of Particulate Matter Emission in Urban Railway)

  • 윤천주;고희규;방명석;권혁빈
    • 한국도시철도학회논문집
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    • 제6권4호
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    • pp.339-350
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    • 2018
  • 도시철도에서 지하 터널의 미세먼지는 여러 가지 요인에 의하여 발생하고 있다. 도시철도 미세먼지 발생량을 예측하기 위하여 여러 가지 발생요인 중 레일 마모량 분석에 관한 연구를 수행하였다. S호선 구간(약 45km)에서 1년 6개월 간 레일마모측정장치에서 측정된 레일 마모 데이터를 곡선반경(R)의 변화에 따라 약 170개 구간으로 구분하였으며, 레일 마모 측정값 중에서 직마모량(C0)와 편마모(V0)량을 이용하여 곡선반경에 따른 레일 마모량 관계를 분석하고, 직선구간과 곡선구간에서 각각 구간평균 편 직마모량과 노선평균 편 직마모량을 산출하였다. 레일 마모량과 레일 단면적의 상관관계를 분석하여 단면적에 대한 근사식을 구하고, 레일 C0와 V0의 변화량을 이용하여 레일 마모에 의한 미세먼지 발생량을 산정하였다.

이동질량-탄성지지무한보의 연성진동해석 (차륜.레일간의 접촉력 변동의 해석모델) (Coupled Vibration of Moving Mass-Elastically Supported Beam Considering the Contact Stiffness (An Ananlytical Model of the Contact Force Fluctuation between Wheel and Rail))

  • 류윤선;;;;김사수
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 1995년도 추계학술대회논문집; 한국종합전시장, 24 Nov. 1995
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    • pp.197-200
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    • 1995
  • Corrugation of railway track can be caused by the various dynamic behavior of travelling wheels and track. In this paper, the coupled vibrations of travelling wheel and railway track are analyzed as the cause of corrugations. To analyze the coupled vibrations, the track supported by the sleepers and the traveling wheel are identified to the elastically supported infinite beam and the spring-mass system which runs at constant speed. The Hertzian contact spring is considered betwen the infinite beam and spring-mass system. The dynamic responses of elastically supported infinite beam and spring-mass system are calculated. The cause and development of rail corrugation are discussed in the view point of contact force fluctuation affected by the elastic supports and the corrugated surface profile of the track. By the obtained results, the possibilities of resonance are checked between the excitation by the corrugated surface profile and the natural frequency of contact spring-moving mass system. It may be thought to a development of railway corrugation.

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고무 패드 벤딩 공정설계에 관한 실험적 연구 (Experimental Study on Process Design of Rubber Pad Bending)

  • 권혁철;임용택;지동철;이명호
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 추계학술대회논문집A
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    • pp.407-412
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    • 2000
  • In this study, a research for process design in bending of structural frame of AA6061-T6 with rubber pad was conducted. In this process, the conventional lower die made of metal is replaced with a polyurethane pad, resulting in high flexibility during bending. Vulcanized polyurethane rubber with shore A hardness of 60 was used for the pad. Experiments on a newly developed bending machine were carried out by controlling the stroke of the roller and horizontal movement of roller pad lower die. From this, the relation between roller path and geometry of the materials bent was obtained for the process design of producing roof rail part of a passenger car and the experimental result was compared with the target profile. For more accurate process design, it is required to control the roller path interactively. Based on the experience in developing the prototype bending machine, it is construed that a fully automated bending system with rubber pad to produce various light-weight components for automotive body frames can be successfully developed.

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FEM을 이용한 유정압테이블의 운동정밀도 해석 (Finite Element Analysis on the Motion Error of Hydrostatic Table)

  • 박천홍;정재훈;이후상;김수태
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.658-662
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    • 2000
  • In order to achieve systematical method for improving motion accuracy of hydrostatic table, an algorithm using finite element method is proposed in this paper. Quantification of averaging effect of oil film on motion error is performed theoretically by analysis on the relationship between spacial frequency of rail form error and motion error of table. Influences of film stiffness and pocket size on the motion error of table are also analyzed theoretically Validity of the algorithm is verified experimentally from the test on the motion error of table with three types of rail which have different form profile. Experimental results show that the algorithm is very effective to analyze theoretically the motion error of hydrostatic table.

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