• Journal of Korean Institute of Industrial Engineers
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• v.30 no.2
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• pp.130-145
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• 2004

This paper addresses the integrated problem of process planning and scheduling in FMS (Flexible Manufacturing System). The integration of process planning and scheduling is important for an efficient utilization of manufacturing resources. In this paper, a new method using an artificial intelligent search technique, called asymmetric multileveled symbiotic evolutionary algorithm, is presented to handle the two functions at the same time. Efficient genetic representations and operator schemes are considered. While designing the schemes, we take into account the features specific to each of process planning and scheduling problems. The performance of the proposed algorithm is compared with those of a traditional hierarchical approach and existing evolutionary algorithms. The experimental results show that the proposed algorithm outperforms the compared algorithms.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 2003.11a
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• pp.85-88
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• 2003

In case that any jobs in a Job Shop can be scheduled on more than one machine and may have flexible operation sequences, with considering such case it is very difficult and complex to make the optimal process plans and scheduling. But they should be considered for an integrated model to perform more effective process planning and scheduling in this job shop problem. In this paper, we propose GA-based scheduling method to integrate effectively the problem of alternative machines, alternative operation sequences and scheduling. The performance of proposed GA is evaluated through comparing integrated scheduling with not integrated scheduling in molding company with alternative machines and operation sequences. Also, we use benchmark problems to evaluate performance. The scheduling method in this research will apply usefully to real world scheduling problems.

• Journal of the Korean Operations Research and Management Science Society
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• v.22 no.1
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• pp.25-49
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• 1997

Printed circuit board (PCB) assembly line configuration is characterized by very long set-up times and high work in process (WIP) inventory level. The scheduling method can significantly reduce the set-up times and WIP inventory level. Greedy sequence dependent scheduling (GSDS) method is proposed based on the current methods. The proposed method is compared with the current method in terms of three performance measures: line throughput, average WIP inventory level, and implementation complexity.

• Journal of the Korea Society for Simulation
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• v.10 no.1
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• pp.1-12
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• 2001

This article describes the application of discrete event simulation in a process industry (coffee manufacturing) as a daily production-scheduling tool. A large number of end products (around 300), sporadic demand, and limited shelf life of coffee (90 days) make it difficult to generate feasible production schedules manually. To solve this problem, an integrated system was developed incorporating discrete event simulation methodology into scheduling process. The integrated system is comprised of two components: a scheduling program and a simulation model. The scheduling program is used to generate daily schedules for roasting, grinding, and packing coffee. The simulation model uses the generated schedules to simulate the production of coffee and regenerates a modified production schedule. In this paper, each of the components will be described in detail, evaluated in terms of performance factors, and validated with a set of real production data. Although this article focuses on a specific system, we will share our experiences and Intuitions gained and encourage other process industries to develop simulation-based scheduling tools.

• Journal of Korean Society for Quality Management
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• v.20 no.1
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• pp.136-146
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• 1992

Most of scheduling papers on FMS have been considered that the fabrication process, the machining process and the assembly process etc. are independent and the releasing, routing, dependent, batching, loading problem are treated separetely. In this paper, we discuss that the integrated scheduling problem which can be solved for efficient use. We combine two systems that each process system which in order to produce a product is treated dependently, the releasing and the routing problem are combined one system and we present the efficient flexible manufacturing system as including the alternate process.

• 제어로봇시스템학회:학술대회논문집
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• 2003.10a
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• pp.1804-1809
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• 2003

In a large-scale chemical plant, there are scheduling problems in inventory and packing process although production process is stabilized. The profit of the plant is restricted by these problems. In order to improve these problems, integrated scheduling model, which is concerned with whole processes from production to shipment, has been developed in this paper. In this model, decision variables are production sequence, silo allocation, amounts of bulk shipment and packing amounts. In case of a real plant, it is hard to solve by deterministic methods because there are too many decision variables to solve. In this paper, genetic algorithm is presented to solve a PVC process scheduling model within an hour with PCs.

• Journal of the Society of Naval Architects of Korea
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• v.44 no.1 s.151
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• pp.48-54
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• 2007

Higher productivity and less cost during the manufacturing process of ships are required to maintain international competitiveness of modern shipbuilding industries. The integrated hull/ outfitting/ painting scheduling(IHOP) process is a final point, where logistics are finally being integrated and upcoming schedules are made. Therefore, more profits are expected from IHOP by effective management. In this thesis, IHOP is proposed in order to solve how to choose block erection date with IHOP scheduling logic. The result of IHOP scheduling is highly advised to utilize fabrication, outfitting shops. A standardized operation and load of resource will eventually be applied in long-term time span point of view for this will make it easy to enable capacity planning and workforce planning. It is also expected to eliminate inefficiency in overtime work and efficiently utilize manpower in short-term.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.26 no.2
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• pp.35-41
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• 2003

This paper proposes a heuristic scheduling algorithm to satisfy the customer's due date in the production process under make to order environment. The goal is to achieve the machine scheduling in the transformer winding process, in which consists of parallel machines with different machine performances. The winding is important production process in the transformer manufacturing company. The efficiency of the winding machines is different according to the voltage capacity and the winding type. This paper introduces a heuristic approach in the transformer winding process where the objective function is to minimize the total tardiness of jobs over due dates. The numerical experiment is illustrated to evaluate the performance.

• IE interfaces
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• v.16 no.2
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• pp.185-194
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• 2003

This paper deals with a realistic production scheduling under a make-to-order production environment. The practical case is studied on the transformer winding process in the 'H' company. The transformer winding is a process that rolls a coil that is coated with an electric insulation material in order to generate the required voltage using the voltage fluctuation. This process occupies an important position among the production processes in the transformer manufacturing company. And this process is composed of parallel machines with different performances according to the voltage capacity and winding type. In this paper, we propose a practical heuristic algorithm for production scheduling to satisfy the customer’s due date under a make-to-order production environment. Also, we implement the production scheduling system based on the proposed heuristic algorithm. Consequently, the proposed heuristic algorithm and the implemented production scheduling system are currently working in the transformer production factory of the ‘H’ company.

• Journal of Korean Institute of Industrial Engineers
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• v.23 no.2
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• pp.323-341
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• 1997

Traditionally, the Process Planning problems and the Scheduling problems have been considered as independent ones. However, we can take much advantages by solving the two problems simultaneously. In this paper, we deal with the enlarged problem that takes into account both the process planning and the scheduling problems. And we present a solution algorithm for the problem assuming that the given process plan data is represented by AND/OR graph. A mathematical model(mixed ILP model) whose objective is the minimization of the makespan, is formulated. We found that we can get the optimal solutions of the small-size problems within reasonable time limits, but not the large-size problems. So we devised an algorithm based on the decomposition strategy to solve the large-scale problems (realistic problems) within practical time limits.