• Title/Summary/Keyword: process of finishing

Search Result 786, Processing Time 0.04 seconds

Research of the Composite Spun Yarn Manufacturing Process using Silicon Carbide and Para Aramid Fiber (SiC/p-Aramid 복합방적사 제조기술 연구)

  • Kim, Booksung;Ryu, Huijun
    • Textile Coloration and Finishing
    • /
    • v.33 no.4
    • /
    • pp.309-316
    • /
    • 2021
  • Due to the rigid nature of the silicon carbide fiber(SiC), fiber damage occurs from the friction during the carding process. This damage not only lowers the spun yarn yield, but also lowers the heat resistance of the spun yarn, so that ultra-high heat resistant yarn cannot be manufactured. Therefore, in the carding process where the most friction between fiber and machine(wire, etc.) occurs, some factors were modified and tested, and as a result of measuring the change in physical properties, fiber damage decreased due to the wire angle or wire density, resulting in improved yield. The test method used to measure the yield of SiC fiber was the carbonization method, and the content of SiC fibers was calculated using the remaining amount after carbonization. Carbonization test was performed at air condition, 700℃, and for 2 hours. Analysis by SEM-EDX showed that the carbide was consistent with the composition of the SiC fiber.

A Study on Stabilization and Mechanical Properties of Polyacrylonitrile-based Fiber with Itaconic acid (이타콘산을 함유한 폴리아크릴로니트릴계 전구체섬유의 열안정화 및 그 물성에 관한 연구)

  • 신익기;이신희;박수민
    • Textile Coloration and Finishing
    • /
    • v.15 no.2
    • /
    • pp.76-85
    • /
    • 2003
  • In this study, a continuous stabilization process is used to make high-performance carbon fiber from polyacrylonitrile(PAM)-based fibers. The effect of oxygen content of PAN-based fiber on the stabilization process and the properties of the resultant carbon fibers is investigated. In order to research the progress of stabilization reaction FT-IR, elemental analysis, density, DSC, etc are used. Stabilization is carried out in air atmosphere from the 200 to $300^\circ{C}$ temperature range. An increase of PAN-based fibers diameter reduces the oxygen content during the continuous stabilization process. A higher oxygen content increase the density, tensile strength and modulus in the resultant carbon fibers. The most appropriate oxygen content in the stabilized fiber should be about 12%. Fibers having more than 2% oxygen content yield carbon fibers with inferior properties. Those carbon fibers also have sufficient commercial availability.

A Study on the Cylindrical Grinding Technology by Electrolytic In-Process Dressing(ELID) Method (전해인프로세스드레싱법에 의한 초정밀 원통 연삭기술 연구)

  • Je, Tae-Jin;Lee, Eung-Suk
    • 연구논문집
    • /
    • s.28
    • /
    • pp.59-71
    • /
    • 1998
  • The ELID(electrolytic in-process dressing) grinding method is a new precision grinding technique with the special electrolytic in-process dressing by metal bonded grinding wheel, fluid, and power supply. It is possible to make a efficient precision machining of hard and brittle materials such as ceramics, hard metals, and quenched steels by using this method, In this study, a new efficient precision grinding method with ELID was attempted for application to the machining and finishing processes of cylindrical structural components. And, we try to develop the cylindrical grinding technique for mirror surface of ceramics, tungsten carbide and SCM steel, and for the high efficiency grinding of machined parts, for example, ball screw shaft. Electrical characteristics of three different wheel grit sizes of #325, #2000 and #4000 were investigated experimentally. ELID grinding method is proved to be useful for mirror surface generation and efficient machining.

  • PDF

Finishing of Scupltured Surface through Cusp Pattern Control and Micro-ball End Milling (Cusp 패턴 조정과 미소 볼엔드 밀링을 이용한 3차원 자유곡면의 다듬질)

  • Sim, C.G.;Yang, M.Y.
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.11 no.1
    • /
    • pp.177-183
    • /
    • 1994
  • The ball-end milling process is widely used in the die/mold industries, and it is very suitable for the machining of free-from surfaces. However, cusps(or scallops) remaining at the machined part along the cutter paths require anothe finish process such as polishing or grinding. In this study, a high sped micro ball-end milling method has been suggested for the finish of free- form surfaces. A new tool path which makes the geometrical roughness of workpiece be constant through the machined surface has been developed. In the high speed machining of micro ball-end muling experimets, the developed tool paths have been successfully applied. And it was concluded that the surface roughness from this finish cuts of micro ball-end milling process was acceptable.

  • PDF

Machinability Evaluation of Sl7C Steel according to Workpiece Temperature (제관용 Sl7C의 소재온도에 따른 가공성 평가)

  • 정영훈;김전하;강명창;김정석;김정근
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2002.10a
    • /
    • pp.493-497
    • /
    • 2002
  • In the part industry, pipe has required high accuracy in surface roughness and size. Especially, when producing the high frequency welding pipe, cutting process is very important as the finishing process that remove the hot welding bead. The objective of this paper is to investigate the hot machining high frequency welded pipe by simulation and experimental tests. To test the cutting process as hot machining, all cutting environment is reproduced in turning with heating system, and the test is accomplished by comparing with room temperature machining and hot machining in consideration of cutting force, tool wear and cutting temperature.

  • PDF

Micro Machining by EDM and ECM (방전 가공과 전해 가공을 이용한 미세 가공)

  • Jeon, Dong-Hun;Kim, Bo-Hyun;Chu, Chong-Nam
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.23 no.10
    • /
    • pp.52-59
    • /
    • 2006
  • Micro electrical discharge machining (EDM) and micro electrochemical machining (ECM) were studied for the fabrication of micro structures. Micro EDM has been used to machine micro structures from metals. However, since the tool wear is inevitable during the machining, the tool wear is drawback for the precision machining. Micro ECM is also used for micro machining and produces better surface quality than that of micro EDM. Moreover, since tool electrodes are not worn out, micro ECM is suitable for the precision micro machining. However, the machining rate is lower than that of micro EDM. In this paper, therefore, the hybrid machining process which uses micro EDM as roughing and micro ECM as finishing is introduced. By using this hybrid machining, a hemisphere with $100\;{\mu}m$ radius was fabricated and the efficiency of the process was investigated experimentally.

The Development of Monitoring System for Guide Roller in Wire Rolling Process (선재 가이드롤러 모니터링 시스템 개발)

  • Son, Bong-Ho
    • Proceedings of the KIEE Conference
    • /
    • 1999.07b
    • /
    • pp.671-673
    • /
    • 1999
  • In order to cope with the occurrence of abnormal operation, rotatory condition monitoring system for guide roller of finishing train in wire rolling has been developed. In this study, proximity sensor and its holding devices that could overcome severe in-situ measurement conditions was designed and MMI software using C++ was programmed. Performance of the developed system turned out to be good enough as results of in-line test for POSCO #3 wire rolling mill. It is expected to contribute to prevent the cobble and the grade-down of products caused by the abnornormal operation of guide rollers.

  • PDF

Analysis and Compression of Spun-yarn Density Profiles using Adaptive Wavelets

  • Kim, Joo-Yong
    • Textile Coloration and Finishing
    • /
    • v.18 no.5 s.90
    • /
    • pp.88-93
    • /
    • 2006
  • A data compression system has been developed by combining adaptive wavelets and optimization technique. The adaptive wavelets were made by optimizing the coefficients of the wavelet matrix. The optimization procedure has been performed by criteria of minimizing the reconstruction error. The resulting adaptive basis outperformed such conventional basis as Daubechies-5 by 5-10%. It was also shown that the yarn density profiles could be compressed by over 95% without a significant loss of information.

Effect of Yarn Characteristics on the Needle Contamination during Knitting Process

  • Koo, Young-Seok
    • Textile Coloration and Finishing
    • /
    • v.22 no.1
    • /
    • pp.8-13
    • /
    • 2010
  • Needle contamination was investigated using a test rig simulated the knitting points in the knitting machine in relation with the characteristics of knitting yarn such as yarn type and moisture contents. When used open-end yarn compared with combed and carded ring-spun yarns, the needle contamination was significantly increased because of the higher friction between yarn and needle by the fly and other impurities. Also Lower moisture content of the yarns aggravated the needle contamination. In addition knitting yarn breakage was substantially influenced by the higher needle contamination.