• Title/Summary/Keyword: primary silicon

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Characteristics in Microstructure of Particle Reinforced Al Matrix Composites Fabricated by Spray-Cast Forming Process (분사주조한 입자강화 알루미늄 복합재료의 미세조직 특성)

  • Park, Chong-Sung;Lee, In-Woo;Kim, Myung-Ho
    • Journal of Korea Foundry Society
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    • v.14 no.6
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    • pp.530-540
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    • 1994
  • Aluminium-silicon alloy(JIS AC8A) matrix composites reinforced with SiC particles were fabricated by spray-cast forming process, and the microstructure of powders and preforms produced were studied by using an optical and scanning electron microscopy. SiC particles were co-sprayed by mixed phase injection method during the spray casting process. Most of the composite powders formed by this mixed phase injection method exhibit morphology of particle-embedded type, and some exhibits the morphology of particle attached type due to additional attachment of the SiC particles on the surface of the powders in flight. The preforms deposited were resulted in dispersed type microstructure. The pre-solidified droplets and the deposited preform of SiC-reinforced aluminium alloy exhibit finer equiaxed grain size than that of unreinforced aluminium alloy. Eutectic silicons of granular type are crystallized at the corner of the aluminum grains in the preforms deposited, and some SiC particles seem to act as nucleation sites for primary/eutectic silicon during solidification. Such primary/eutectic silicons seem to retard grain growth during the continued spray casting process. It is envisaged from the microstructural observations for the deposited preform that the resultant distribution of SiC injected particles in the Al-Si microsturcture is affected by the amount of liquid phase in the top part of the preform and by the solidification rate of the preform deposited.

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Effect of Casting Processes on the Microstructures and Mechanical Properties of B390 Aluminium Alloy (주조용 B390 알루미늄합금의 조직과 기계적 성질에 대한 각종 주조법의 영향)

  • Han, Yo-Sub;Lee, Ho-In;Kim, Sung-Su;Kim, Jung-Sik
    • Journal of Korea Foundry Society
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    • v.13 no.3
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    • pp.259-267
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    • 1993
  • The effects of casting processes-direct and indirect squeeze casting, permanent mold casting and die casting on the microstructure and mechanical properties were studied for the hypereutectic B390 aluminium alloy. The effects of T5 and T6 heat treatment were also examined. The direct and indirect squeeze casting showed no casting defects such as porosity and shrinkage were observed in permanent mold castings and die castings. The primary silicon phase was refined and homogeneously distributed in the order of indirect squeeze casting, diecasting, direct squeeze casting and permanent mold casting. Depletion of primary silicon phase in die casting surface was disappeared in indirect squeeze casting. Tensile strength of cast and heat treated specimens were increased in the order of direct squeeze casting, permanent mold casting, indirect squeeze casting and die casting. Hardness of indirect squeeze castings was larger than that of other castings. As indirect squeeze casting of B390 aluminium alloy, the time of T6 heat treatment to achieve high strength can be reduced.

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A Study on the Structural Controlling of Al-Si Alloy by Using Electromagnetic Vibration (전자기 진동을 이용한 Al-Si 합금의 조직 제어에 관한 연구)

  • Choi, Jung-Pyung;Kim, Ki-Bae;Nam, Tae-Woon;Yoon, Eui-Pak
    • Journal of Korea Foundry Society
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    • v.26 no.5
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    • pp.205-210
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    • 2006
  • The structural control of Al-Si alloy, which was not studied among various electromagnetic processing of materials, was considered applying the alternating current and direct current magnetic flux density. The main aim of the present study is to investigate the effects of electromagnetic vibration on the macro and microstructure of Al-Si alloy in order to develop a new process of structural control in Al-Si alloy. When the electromagnetic vibration is conducted for changing the shape of primary aluminum, at low frequency(>60Hz), the shape of dendrite is changed speroidal shape. When the electromagnetic vibration is conducted for changing the shape of eutectic silicon, the fact that a morphological change of the eutectic silicon from coarse platelet flakes to fine fiber shape is observed and the improvement of the mechanical properties is achieved with EMV (Electro Magnetic Vibration) process at high frequency(>500Hz).

A Study on Microstructure Formation during Directional Solidification of a Hypoeutectic Al-11.3Si-3.5Cu alloy (아공정 Al-11.3Si-3.5Cu 합금의 응고조직 형성거동에 관한 연구)

  • Seo, Heesik;Gu, Jiho;Park, Kyungmi;Lee, Jeongseok;Lee, Jehyun;Chung, Wonsub
    • Korean Journal of Metals and Materials
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    • v.50 no.12
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    • pp.897-905
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    • 2012
  • Directional solidification experiments were carried out in a hypoeutectic Al-11.3Si-3.5Cu system to investigate the microstructural evolution with the solidification rate. At a fixed temperature gradient, a dendritic microstructure was observed at a constant speed of more than $25{\mu}ms^{-1}$, a cellular interface developed at $5{\mu}ms^{-1}$ and the growth rate of $0.5{\mu}ms^{-1}$ led to the stability of the planar interface. The results revealed that primary silicon phases formed among cells, even though the studied Al-Si alloy system formed the composition within a hypoeutectic silicon composition. This suggests that the liquid concentration among cells during solidification reached a higher concentration, i.e., the eutectic concentration. It is, however, interesting that primary silicon phases did not form during a dendritic growth of more than $25{\mu}ms^{-1}$. These experimental observations are explained using the theoretical models on the interface temperatures.

A Numerical Study on the Anisotropic Thermal Conduction by Phonon Mean Free Path Spectrum of Silicon in Silicon-on-Insulator Transistor (실리콘 박막 트랜지스터 내 포논 평균자유행로 스펙트럼 비등방성 열전도 특성에 대한 수치적 연구)

  • Kang, Hyung-sun;Koh, Young Ha;Jin, Jae Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.40 no.2
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    • pp.111-117
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    • 2016
  • The primary concern of this research is to examine the phonon mean free path (MFP) spectrum contribution to heat conduction. The size effect of materials is determined by phonon MFP, and the size effect appears when the phonon MFP is similar to or less than the characteristic length of materials. Therefore, knowledge of the phonon MFP is essential to increase or decrease the heat conduction of a material for engineering applications, such as micro/nanosystems. In this study, frequency dependence of the phonon transport is considered using the Boltzmann transport equation based on a full phonon dispersion model. Additionally, the phonon MFP spectrums of in-plane and out-of-plane heat transport are investigated by varying the film thickness of the silicon layer from 41 nm to 177 nm. This will increase the understanding of anisotropic heat conduction in a SOI (Silicon-on-Insulator) transistor.

Electronic properties of monolayer silicon carbide nanoribbons using tight-binding approach

  • Chuan, M.W.;Wong, Y.B.;Hamzah, A.;Alias, N.E.;Sultan, S. Mohamed;Lim, C.S.;Tan, M.L.P.
    • Advances in nano research
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    • v.12 no.2
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    • pp.213-221
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    • 2022
  • Silicon carbide (SiC) is a binary carbon-silicon compound. In its two-dimensional form, monolayer SiC is composed of a monolayer carbon and silicon atoms constructed as a honeycomb lattice. SiC has recently been receiving increasing attention from researchers owing to its intriguing electronic properties. In this present work, SiC nanoribbons (SiCNRs) are modelled and simulated to obtain accurate electronic properties, which can further guide fabrication processes, through bandgap engineering. The primary objective of this work is to obtain the electronic properties of monolayer SiCNRs by applying numerical computation methods using nearest-neighbour tight-binding models. Hamiltonian operator discretization and approximation of plane wave are assumed for the models and simulation by applying the basis function. The computed electronic properties include the band structures and density of states of monolayer SiCNRs of varying width. Furthermore, the properties are compared with those of graphene nanoribbons. The bandgap of ASiCNR as a function of width are also benchmarked with published DFT-GW and DFT-GGA data. Our nearest neighbour tight-binding (NNTB) model predicted data closer to the calculations based on the standard DFT-GGA and underestimated the bandgap values projected from DFT-GW, which takes in account the exchange-correlation energy of many-body effects.

A Linear Programming Model for Production Planning of Photovoltaic Materials (태양광 발전 소재 생산계획을 위한 선형계획 모형)

  • Lee, Seon-Jong;Lee, Hyun Cheol;Kim, Jaehee
    • Korean Management Science Review
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    • v.32 no.4
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    • pp.19-28
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    • 2015
  • This study presents a mathematical programming model to develop production planning in the manufacturing processes for photovoltaic silicon ingots and wafers. The model is formulated as a linear programming model that maximizes total growth margin, which is composed of production cost, inventory cost, shortage cost, and sales profit while considering the constraints associated with the production environments of photovoltaic materials. In order to demonstrate the utility of the model for production planning, we run operations for a planning horizon of a year for a case study. When the primary results of this mathematical programming are compared with the historical records, the model could have resulted in the considerable increase of the total growth margin by effectively reducing inventory cost if a decision maker had employed the model as a decision support system with perfect information for sales demand.

Effects of Mn on Sulfur Segregation and Magnetic Induction in Thin-gauged 3%Si-Fe Strip (극박 3%규소강에서 Mn이 황의 편석 거동 및 자성특성에 미치는 효과)

  • 조성수
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.07a
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    • pp.917-920
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    • 2001
  • Effects of addition of manganese and final reduction on segregation behavior of sulfur and final mangetic induction during final annealing have been investigated in the 300 ppm sulfur-contained 3% silicon-iron alloy strips with or without manganese. At the same concentration of sulfur, lower final reduction is favorable for final Goss texture. This is because the probability that the initial Goss grains survive under the highly segregated sulfur atmosphere and grow selectively within the segregated sulfur-free time range becomes higher. In the case of 3% silicon-iron with manganese, much lower magnetic induction was obtained, although the weak final reduction of 30% is given to the alloy, comparative to the 40%. This is because MnS particles acted as an reducer in the primary grain size.

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The effect of silicon and manganese on (Modelling FCW 용착금속의 기계적 성질에 미치는 Si, Mn의 영향)

  • 양철웅;강춘식;김경중
    • Journal of Welding and Joining
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    • v.8 no.2
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    • pp.27-39
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    • 1990
  • The effect of silicon and manganese, in the ranges of 0.3% to 1.0wt% Si and 0.7 to 2.6wt%Mn, on the microstructure and mechanical properties of flux cored arc welded deposits have been investigated for the purpose of improving mechanical properties. Microstructure of weld metals was mainly influenced by manganese content, and manganese increased the volum fraction of acicular ferrite and refined the microstructure. Also, tensile properties were governed by manganese content, ultimate tensile strength and yield strength were increased by approximately 82MPa and 58MPa per 1% Mn addition to the deposit. Toughness was improved by increasing Mn content and lowering Si content. Optimal impact properties were obtained at above 1.8wt% Mn and below 0.5wt% Si. Acicular ferrite was predominant factor in improving mechanical properties. Formation of acicular ferrite was promoted by manganese and no direct relationship between AF(acicular ferrite) proportion and oxygen in weld metal was found.

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A Study on Design of Linear Motor for Maglev for High Efficiency (자기부상열차 추진용 리니어모터 효율향상 설계연구)

  • Kim, Youn-Hyun;Kim, Ki-Chan
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.65 no.4
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    • pp.561-566
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    • 2016
  • In this paper, effective design method of linear induction motor(LIM) for Maglev is proposed in order to maximize system efficiency of Maglev. For the high system efficiency of Maglev, it is important to minimize weight of traction motor. Light weight design by changing materials of core and winding is conducted without changing volume of LIM. For the silicon steel core of primary part for magnetic flux path, iron-cobalt alloy steel with high magnetic saturation characteristic compared to silicon steel is suggested. Moreover, aluminium winding with light weight instead of copper winding is wounded in the widen slot area due to the high magnetic saturation level. For the verification of performance of proposed model, the characteristics are analyzed by using finite element method(FEM).