• 제목/요약/키워드: powder size distribution

검색결과 526건 처리시간 0.029초

고순도 초미립자 물라이트 분말 합성에 대한 연구 (I) (Studies on the Synthesis of High Purity and Fine Mullite Powder (I))

  • 김경용;김윤호;김병호;이동주
    • 한국세라믹학회지
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    • 제26권5호
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    • pp.682-690
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    • 1989
  • Fine mullite powder was prepared by colloidal sol-gel route. Boehmite as a starting material of Al2O3 and silica sol or fumed silica as a starting material of SiO2 were used. $\alpha$-Al2O3, TiO2 and ZrO2 were used as seeding materials. The combination of boehmite and silica was found to be the stoichiometric mullite powder. Techniques for drying used were spray drying, freeze drying, reduced pressure evaporation and drying in a oven. The gelled powder was heated at 130$0^{\circ}C$ for 100min and was attrition-milled for 1~3hrs. The mullite powder obtained was composed of submicrometer, uniform and spherical particles with a narrow size distribution. The mullite powder was characterized by BET, SEM, XRD and IR spectroscopy.

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가수분해법에 의한 알루미나 코팅 지르코니아 분말의 제조 (Preparation of Alumina Coated Zirconia Powder by Hydrolysis of Aluminum Butoxide)

  • 이종국;김윤수;김환
    • 한국세라믹학회지
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    • 제32권12호
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    • pp.1401-1407
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    • 1995
  • Zirconia powder coated with alumina was prepared by hydrolysis of alumina butoxide. The coated powder was obtained by a hydrolysis reaction between the adsorbed water on the surface of zirconia particles and aluminum sec-butoxide. Amorphous aluminum hydroxide was uniformly coated on the surface of zirconia particles with the thickness of about 30 nm. The shape and distribution of aluminum hydroxide was varied with an existence of surfactant. The coated layer of aluminum hydroxide consists of the fine particle size, and the zirconia powder coated by alumina hydroxide have the large specific surface area of 120 $m^2$/g, compared with that of starting zirconia powder.

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Processing of Nano-Sized Metal Alloy Dispersed $Al_2O_3$ Nanocomposites

  • Oh, Sung-Tag;Seok Namkung;Lee, Jai-Sung;Kim, Hyoung-Seop;Tohru Sekino
    • 한국분말재료학회지
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    • 제8권3호
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    • pp.157-162
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    • 2001
  • An optimum route to fabricate the ferrous alloy dispersed $Al_2O_3$ nanocomposites such as $Al_2O_3$/Fe-Ni and $Al_2O_3$/Fe-Co with sound microstructure and desired properties was investigated. The composites were fabricated by the sintering of powder mixtures of $Al_2O_3$ and nano-sized ferrous alloy, in which the alloy was prepared by solution-chemistry routes using metal nitrates powders and a subsequent hydorgen reduction process. Microstructural observation of reduced powder mixture revealed that the Fe-Ni or Fe-Co alloy particles of about 20 nm in size homogeneously surrounded $Al_2O_3$, forming nanocomposite powder. The sintered $Al_2O_3$/Fe-Ni composite showed the formation of Fe$Al_2O_4$ phase, while the reaction phases were not observed in $Al_2O_3$/Fe-Co composite. Hot-pressed $Al_2O_3$/Fe-Ni composite showed improved mechanical properties and magnetic response. The properties are discussed in terms of microstructural characteristics such as the distribution and size of alloy particles.

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공침법에 의한 Ni-Zn Ferrite의 제조 및 물성연구 (Preparation and Properties of Ni-Zn Ferrite by Coprecipitation Method)

  • 정구은;고재귀
    • 한국재료학회지
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    • 제14권5호
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    • pp.338-342
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    • 2004
  • Ni-Zn ferrite powder was obtained by wet method that was to be coprecipitated the metal nitrates, Fe($NO_3$)$_3$$9H_2$O, Ni($NO_3$)$_2$$6H_2$O, Zn($NO_3$)$_2$$6H_2$O to make a high permeability material. The composition of the ferrite powder was $Fe_2$$O_3$ 52 mol%, NiO 14.4 mol%, ZnO 33.6 mol%. Ni-Zn ferrite powder was compounded by precipitating metal nitrates with NaOH in vessel at the synthetic temperature of $90^{\circ}C$ for 8 hours. Calcination temperature and sintering temperature were $700^{\circ}C$ and $1150^{\circ}C$$1250^{\circ}C$, respectively, for 2 hours. And the other ferrite powder was also prepared by the wet ball milling that was to be mixed the metal oxides as same as the above chemical composition. We studied the properties of the powder and the electromagnetic characteristics of the sintered cores obtained from there two different processes. Wet direct process produced smaller particle size with narrower distribution of the size and more purified ferrite whose sintered cores had high permeability and high magnetization.

옥살산 공침법에 의한 Gd-Doped CeO2 분말의 합성 및 소결 특성 (Preparation and Sintering Characteristics of Gd-Doped CeO2 Powder by Oxalate Co-Precipitation)

  • 한인동;임광영;심수만
    • 한국세라믹학회지
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    • 제43권10호
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    • pp.666-672
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    • 2006
  • GDC20($Ce_{0.8}Gd_{0.2}O_{1.9}$) powder was synthesized by oxalate co-precipitation and milling and its thermal decomposition, phase formation, and sinterability were investigated. As-prepared precipitates were non-crystalline due to the milling process and completely decomposed at 400$^{\circ}C$ The powder calcined at 800$^{\circ}C$ for 2 h contained fine p]sty particles with an average size of 0.69 $\mu$m. Attrition milling of the calcined powder for 2 h had a little milling effect, resulting in a slight decrease in the particle size to 0.45 $\mu$m. The milled powder consisted of small spherical primary particles and some large particles, which had been agglomerated during calcination. Due to the excellent sinterability of the powder, sintering of the powder compacts for 4 h showed relative densities of 78.7% at 1000$^{\circ}C$ and 97.8% at 1300$^{\circ}C$, respectively. Densification was found to almost complete at temperature above 1200$^{\circ}C$ and a dense and homogeneous microstructure was obtained. A rapid grain growth occurred between 1200$^{\circ}C$ and 1300$^{\circ}C$. Grains in 0.1$\sim$0.5 $\mu$m sizes at 1200$^{\circ}C$ grew to 0.2$\sim$2 $\mu$m and their size distribution became broader at 1300$^{\circ}C$.

초음파 볼밀링 공정에 의한 용매 점도 특성에 따른 텅스텐계 합금 분쇄 거동 (Investigation on Size Distribution of Tungsten-based Alloy Particles with Solvent Viscosity During Ultrasonic Ball Milling Process)

  • 류근혁;소형섭;윤지석;김인호;이근재
    • 한국분말재료학회지
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    • 제26권3호
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    • pp.201-207
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    • 2019
  • Tungsten heavy alloys (W-Ni-Fe) play an important role in various industries because of their excellent mechanical properties, such as the excellent hardness of tungsten, low thermal expansion, corrosion resistance of nickel, and ductility of iron. In tungsten heavy alloys, tungsten nanoparticles allow the relatively low-temperature molding of high-melting-point tungsten and can improve densification. In this study, to improve the densification of tungsten heavy alloy, nanoparticles are manufactured by ultrasonic milling of metal oxide. The physical properties of the metal oxide and the solvent viscosity are selected as the main parameters. When the density is low and the Mohs hardness is high, the particle size distribution is relatively high. When the density is high and the Mohs hardness is low, the particle size distribution is relatively low. Additionally, the average particle size tends to decrease with increasing viscosity. Metal oxides prepared by ultrasonic milling in high-viscosity solvent show an average particle size of less than 300 nm based on the dynamic light scattering and scanning electron microscopy analysis. The effects of the physical properties of the metal oxide and the solvent viscosity on the pulverization are analyzed experimentally.

Hydrazine Hydrate 환원(還元)에 의한 질산은(窒酸銀) 수용액(水溶液)으로부터 은(銀) 나노분말(粉末)의 제조(製造) 연구(硏究) (Preparation of Ag Nano-Powder from Aqueous Silver Nitrate Solution through Reduction with Hydrazine Hydrate)

  • 이화영
    • 자원리싸이클링
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    • 제15권4호
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    • pp.19-26
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    • 2006
  • 함은 폐재의 리싸이클링을 위한 연구의 일환으로써 Hydrazine Hydrate을 환원제로 사용하여 질산은 수용액으로부터 Ag 나노분말을 제조하기 위한 실험을 수행하였다. 이를 위해 질산은을 소정 농도로 증류수에 용해시킨 수용액에 Ag 미립자의 응집방지를 위한 분산제로써 Tamol NN8906 혹은 Tween 20을 미리 혼합한 다음 환원제인 Hydrazine Hydrate 용액을 첨가하는 방법으로 환원반응을 실시하였다. 환원반응을 통하여 제조한 Ag 미립자는 입도분석기 및 TEM 측정을 통하여 형상과 평균입도를 측정하였다. Hydrazine Hydrate에 의한 은의 환원을 위해서는 이론치의 약 2배를 첨가해 주어야 하는 것으로 나타났으며, Tamol NN8906을 분산제로 사용하여 제조한 Ag 나노분발은 매우 좁은 입도범위의 분포특성을 보여 주었다. Tween 20을 분산제로 사용한 경우의 입도 분포는 bimodal 혹은 multimodal distribution을 보였으며, 입자 모양에 있어서는 Tamol NN8906과 Tween 20이 모두 비슷하게 표면이 매끄러운 불규칙한 모양의 입자들로 구성되어 있었다.

BaTiO3 분말의 수열합성 해석 (Interpretation of Hydrothermal Synthesis of BaTiO3 Powder)

  • 오정강;서경원
    • 공업화학
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    • 제10권4호
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    • pp.509-514
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    • 1999
  • 수열합성법을 이용한 $BaTiO_3$ 미세분말제조시 반응시간, 출발물질농도와 교반속도 등이 입자의 결정성, 평균입경과 입도분포에 미치는 영향을 조사하였다. 실험결과 기존의 핵생성-입자성장 모델과는 상이하게도 반응시간과 교반속도가 증가할수록 또는, 출발물질의 농도가 감소할수록 입자크기는 감소하였으며, 입도분포도 좁았다. 이로부터 $BaTiO_3$ 결정입자는 수열합성시 용해, 가수분해-축합반응, 침전, 응집, 확산, 전이 등의 복합적인 반응경로를 거치는 것으로 판단되었다.

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저압 초음파 분무 공정을 이용한 γ-Fe2O3 나노입자의 합성 (Synthesis of γ-Fe2O3 Nanoparticles by Low-pressure Ultrasonic Spraying)

  • 이창우;김순길;좌용호;이재성
    • 한국분말재료학회지
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    • 제14권1호
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    • pp.19-25
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    • 2007
  • This study was focused on the optimization of low-pressure ultrasonic spraying process for synthesis of pure ${\gamma}-Fe_2O_3$ nanoparticles. As process variables, pressure in the reactor, precursor concentration, and reaction temperature were changed in order to control the chemical and microstructural properties of iron oxide nanoparticles including crystal phase, mean particle size and particle size distribution. X-ray diffraction (XRD) and transmission electron microscopy (TEM) studies revealed that pure ${\gamma}-Fe_2O_3$ nanoparticles with narrow particle size distribution of 5-15 nm were successfully synthesized from iron pentacarbonyl ($Fe(CO)_{5}$) in hexane under 30 mbar with precursor concentrations of 0.1M and 0.2M, at temperatures over $800^{\circ}C$. Also magnetic properties, coercivity ($H_c$) and saturation magnetization ($M_s$) were reported in terms of the microstructure of particles based on the results from vibration sampling magnetometer (VSM).

입자 크기 분포에 따른 0.01Pb(Mg1/2W1/2)O3-0.41Pb(Ni1/3Nb2/3)O3-0.35PbTiO3-0.23PbZrO3 후막의 미세구조 및 압전특성 (Piezoelectric properties and microstructure of 0.01Pb(Mg1/2W1/2)O3-0.41Pb(Ni1/3Nb2/3)O3-0.35PbTiO3-0.23PbZrO3thick film with particle size distribution)

  • 문희규;송현철;김상종;최지원;강종윤;윤석진
    • 센서학회지
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    • 제17권6호
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    • pp.418-424
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    • 2008
  • The PZT based piezoelectric thick films prepared by screen printing method have been mainly used as a functional material for MEMS applications due to their compatibility of MEMS process. However the screen printed thick films generally reveal poor electrical and mechanical properties because of their porous microstructure. To improve microstructure we mixed attrition milled powder with ball milled powder of 0.01Pb$(Mg_{1/2}W_{1/2})O_3$-0.41Pb$(Ni_{1/3}Nb_{2/3})O_3$-$0.35PbTiO_3$-$0.23PbZrO_3$+0.1 wt% ${Y_2}{O_3}$+1.5 wt% ZnO composition. By mixing 25 % of attrition milled powder and 75 % of ball milled powder, the broadest particle size distribution was obtained, leading to a dense thick film with crack-free microstructure and improved dielectric properties. The X-ray diffraction analysis revealed that the film was in wellcrystallized perovskite phase. The remanent polarization was increased from $13.7{\mu}C/cm^2$ to $23.3{\mu}C/cm^2$ at the addition of 25 % attrition milled powder.