• Korean Journal of Materials Research
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• v.32 no.3
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• pp.115-124
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• 2022

Porous basalt aggregate is commonly used in roadbed engineering, but its application in concrete has rarely been studied. This paper studies the application of porous basalt in concrete. Porous basalt aggregate is assessed for its effects on mechanical strength and durability of prepared C50 concrete; because it has a hole structure, porous basalt aggregate is known for its porosity, and porous basalt aggregates can be made full of water through changing the content of saturated basalt; after full-water condition is achieved in porous basalt aggregate mixture of C50 concrete, we discuss its mechanical properties and durability. The effects of C50 concrete prepared with basalt aggregate on the compressive strength, water absorption, and electric flux of concrete specimens of different ages were studied through experiments, and the effects of different replacement rates of saturated porous basalt aggregate on the properties of concrete were also studied. The results show that porous basalt aggregate can be prepared as C50 concrete. For early saturated porous basalt aggregate concrete, its compressive strength decreases with the increase of the replacement rate of saturated aggregate; this occurs up to concrete curing at 28 d, when the replacement rate of saturated basalt aggregate is greater than or equal to 40 %. The compressive strength of concrete increases with the increase of the replacement rate of saturated aggregate. The 28 d electric flux decreases with the increase of the replacement rate of saturated aggregate, indicating that saturated porous basalt aggregate can improve the chloride ion permeability resistance of concrete in later stages.

• Korean Journal of Materials Research
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• v.34 no.6
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• pp.291-302
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• 2024

In this paper, iron ore tailings (IOT) were separated from the tailings field and used to prepare cement stabilized macadam (CSM) with porous basalt aggregate. First, the basic properties of the raw materials were studied. Porous basalt was replaced by IOT at ratios of 0, 20 %, 40 %, 60 %, 80 %, and 100 % as fine aggregate to prepare CSM, and the effects of different cement dosage (4 %, 5 %, 6 %) on CSM performance were also investigated. CSM's durability and mechanical performance with ages of 7 d, 28 d, and 90 d were studied with the unconfined compression strength test, splitting tensile strength test, compressive modulus test and freeze-thaw test, respectively. The changes in Ca²⁺ content in CSM of different ages and different IOT ratios were analyzed by the ethylene diamine tetraacetic acid (EDTA) titration method, and the micro-morphology of CSM with different ages and different IOT replaced ratio were observed by scanning electron microscopy (SEM). It was found that with the same cement dosage, the strengths of the IOT-replaced CSM were weaker than that of the porous basalt aggregate at early stage, and the strength was highest at the replaced ratio of 60 %. With a cement dosage of 4 %, the unconfined compressive strength of CSM without IOT was increased by 6.78 % at ages from 28 d to 90 d, while the splitting tensile strength increased by 7.89 %. However, once the IOT replaced ratio reached 100 %, the values increased by about 76.24 % and 17.78 %, which was better than 0 % IOT. The CSM-IOT performed better than the porous basalt CSM at 90 d age. This means IOT can replace porous basalt fine aggregate as a pavement base.

• Journal of the Korean GEO-environmental Society
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• v.17 no.9
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• pp.29-35
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• 2016

Being mostly made up of highly permeable basalt and volcanic ash soil, Jeju Island's lithosphere characterizes its streams to be dry, flowing only when precipitation is happening. Under this condition, this research was motivated to identify the need of conservation of underground water, which is taking up most of (84% of) Jeju's water usage, and made an attempt to reduce the permeability of stream beds so that it can replace underground water and be used instead. To this end, this study suggested a simple method to make dry streams to carry water all-year-round by reducing permeability of stream floor. The experiment of permeability was performed on the porous basalt and compared it with that of same basalt with volcanic ash soil and Jumunjin sand layer added on top. The results showed a dramatic decrease in permeability of water when both volcanic ash soil and Jumunjin sand is were layered on top of porous basalt. Despite being gained in a controlled environment with a simple test, this result may provide a realistic and effective method of preserving Jeju Island's underground water which ultimately is a method of resolving water related issues.

• Journal of Power System Engineering
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• v.20 no.5
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• pp.86-91
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• 2016

This paper is concerned chiefly with the method of porous foam manufacture using basalt stone powder sludge. The hydrogen peroxide($H_2O_2$) of bloating agent has lots of problems to manufacture porous lightweight aggregate due to fast reaction rate with cement or calcium hydroxide($Ca(OH)_2$). The $H_2O_2$ injecting method using nozzle for manufacturing porous lightweight aggregate is proposed, in this study. This method is to inject $H_2O_2$ at the pressure of 10 MPa on upper side of slurry mixing materials such as stone powder sludge and quick-lime(CaO) by injector. The specimen was dried in furnace at $100^{\circ}C$ for 1 hour and cured at ambient temperature for 30 days. We analyzed the characteristics including specific gravity and water absorption. The experiments were found that the porous foam has low specific gravity, high water absorption and uniform distribution of porous more than manufactured foam by general bloating methods.

• Journal of the Korean Ceramic Society
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• v.53 no.1
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• pp.63-67
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• 2016

Mineral hydrate is a new insulation material that compensates for the defects of existing materials. Mineral hydrate is made of inorganic ingredients; therefore, it is nonflammable. The porous structure of mineral hydrate makes the material lightweight and insulating. Mineral hydrate insulation and similar products have been studied and manufactured in Korea and abroad. However, these insulation materials need to improve in terms of strength. In this study, basalt fiber was used to enhance the strength. In order to observe the property changes, compressive strength, heat conductivity, and specific gravity were measured and XRD pattern analysis was performed. These tests confirmed that basalt fiber was effective at improving the strength and lowering the heat conductivity of mineral hydrate insulation.

• Proceedings of the Korean Geotechical Society Conference
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• 2002.03a
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• pp.189-196
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• 2002

According to the Korean Design Code for port and harbor facilaties, bearing capacity of rubble mound under eccentric and inclined load is calculated by the simplified Bishop method, and strength parameters are recommended to be c=0.2kg/$\textrm{cm}^2$ and ø=35$^{\circ}$for standard rubble if the compressive strength of parent rock is greater than 300kg/$\textrm{cm}^2$, quoting from research results by Jun-ichi Mizukami(1991), But this facts have never been certified in Korea because there was not large-scale triaxial test apparatus until 2000 in Korea. Firstly in Korea, the large-scale triaxial test (sample diameter, 30cm and height, 60cm) on the rubble originated from porous basalt rock in North-Cheju was accomplished. Then strength parameters for basalt rubble produced in North-Cheju are recommended to be c=0.3kg/$\textrm{cm}^2$ and ø=36$^{\circ}$if the compressive strength of parent rock is greater than 400kg/$\textrm{cm}^2$.

• Explosives and Blasting
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• v.29 no.2
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• pp.89-99
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• 2011

Recently on Jeju island there has been a lot of development and construction. However random distribution of porous basalt and clinker seam generated from volcanic activities often interrupt and greatly reduce efficiency of blasting necessary for construction. Three test blasts were operated to solve the inefficiency problem and results indicated that a powder factor of 0.40~0.45 $kg/cm^3$ is necessary to increase the efficiency of blasting. Also the blasting scheme should be concerned whether clinker seams exists in excavation levels or not.

• International Journal of Highway Engineering
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• v.17 no.1
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• pp.25-33
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• 2015

PURPOSES : This paper, presents the results of a laboratory study aimed to verify the suitability of a particular type of Electric Arc Furnace (EAF) steel slag to be recycled in the lithic skeleton of both dense graded and porous asphalt mixtures for flexible pavements. METHODS : Cyclic creep and stiffness modulus tests were performed to evaluate the mechanical performance of three different asphalt mixtures (dense graded, porous asphalt, and stone mastic) prepared with two types of EAF steel slag. For comparison purposes, the same three mixtures were also designed with conventional aggregates (basalt and limestone). RESULTS : All the asphalt mixtures prepared with EAF steel slag satisfied the current requirements of the European standards, which support EAF steel slag as a suitable material for flexible pavement construction. CONCLUSIONS : Based on the experimental work, the use of waste material obtained from steel production (e.g. EAF steel slag) as an alternative in the lithic skeleton of asphalt mixtures can be a satisfactory and reasonable choice that fulfills the "Zero Waste" objective that many iron and steel industries have pursued in the past decades.

• Journal of Power System Engineering
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• v.17 no.2
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• pp.108-113
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• 2013

In this study, lightweight aggregate was made from basalt stone powder sludge. Clay and glass powder were respectively added from 0 to 20 wt% and from 0 to 100 wt%. The glass powder helped to form glassy phase which trapped generating gas in the materials. $CaCO_3$ helping bloating process was added from 0 to 10 wt%. It was possible to produce lightweight aggregate at range from $1150^{\circ}C$ to $1200^{\circ}C$. The specimen was heated in furnace at 1100, 1150 and $1200^{\circ}C$ for 15 min, respectively, to sinter aggregates. Chemical composition of materials were determined, and characteristics were analyzed, including specific gravity, water absorption. Lightweight aggregate which was heated at $1200^{\circ}C$ had specific gravity of $0.53g/cm^3$, water absorption of 3.08%, and this value satisfied KS L 8551 standard.

• Journal of the Korean Geotechnical Society
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• v.18 no.2
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• pp.147-160
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• 2002

According to the Korean Design Code for port and harbor facilities, bearing capacity of rubble mound under eccentric and inclined load is calculated by the simplified Bishop method, and strength parameters are recommended to be c=0.2kg/$cm^2$ and \phi=35^P\circ}$ fur standard rubble if the compressive strength of parent rock is greater than 300kg/$cm^2$, according to research results by Junichi Mizukami(1991). But this facts have never been verified in Korea because there was no large-scale triaxial test apparatus until 2000 in Korea. For the first time in Korea, the large-scale triaxial test(sample diameter 30cm ; height 60cm) on the rubble originated from porous basalt rock in North-Cheju was accomplished. Then strength parameters for basalt rubble produced in North-Cheju are recommended to be c:0.3kg/$cm^2\; and \phi=36^{\circ}$ if the compressive strength of parent rock is greater than 400kg/$cm^2$. And the shear behavior characteristics of rubble, represented as particle breakage and dilatancy, are investigated.