• Title/Summary/Keyword: mixed lubrication

검색결과 99건 처리시간 0.028초

혼합 윤활을 고려한 캠 축 진동 특성 해석 (Analysis of Camshaft Vibration Characteristics with Mixed Lubrication)

  • 김지운;문태선;한동철
    • 한국자동차공학회논문집
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    • 제10권6호
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    • pp.34-43
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    • 2002
  • This paper focused on the dynamic behavior of camshaft in a direct acting type valve train system. To investigate camshaft behavior, transient vibration analysis is performed by using the transfer matrix method. The camshaft is treated as a lumped mass system supported by spring and damper, From the presented analytical model, we could predict dynamic behavior of camshaft, shaft locus within bearing and bearing load. The presented model and results will be very helpful to design the optimal camshaft and valve train system.

자기부상 시스템에 강인한 제어기 설계에 관한 연구 (II) - 실험을 중심으로 - (A Study on the Design of Robust Controller of Magnetic Levitation System(II))

  • 김창화;양주호;김영복
    • Journal of Advanced Marine Engineering and Technology
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    • 제20권3호
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    • pp.144-153
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    • 1996
  • The magnetic levitation system has many advantages, such as little friction, no lubrication, no noise and so on. For this reason, the magnetic levitation system is utilized in the magnetic bearing of high-speed rotor. The method to obtain magnetic force is both the repulsive suspension method and the attraction suspension method need a stabilizing controller because it is a unstable system in natural. This paper presents the design of robust stabilizing servo controller in spite of being the model uncertainties in the magnetic levitation system by $\textit{H}_{\infty}$ control theory using the free parameter. And we investigated the validity of a designed controller through results of the simulation and the actual experiment.

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휠 베어링의 부분탄성유체윤활 해석 (Partial-EHL Analysis of wheel Bearing)

  • 김동원;이상돈;조용주
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.616-621
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    • 2005
  • Most machine element, such as gears and bearings, are operated in the mixed lubrication region. Contact between two asperities has an effect on machine life by increasing local pressure. To estimate fatigue lift exactly, asperity contact should be considered as a factor of fatigue liff because this happening produce friction, abrasion and make flash temperature. In this paper, asperity contact is considered as a result of film breakdown when lubricant pressure is not enough to separate two asperities. Contact pressure is calculated to asperity overlap region and added to lubricant pressure. For this model, numerical procedure is introduced and the result on surface roughness and velocity for wheel bearing is presented. Results of EHL analysis for wheel bearing show that asperity contact is occurred at the edge of EHL conjunction where has a insufficient lubricant pressure to separate two surface.

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이중 주파수 타원형 진동 궤적법 기반 마이크로 딤플의 마찰계수 및 습윤성 분석 (Analyzing Friction Coefficient and Wettability of Micro-Dimple Fabricated Using Elliptical Vibration Texturing Method)

  • 박건철;고태조;쿠르니아완 렌디;아리 사우드
    • 한국기계가공학회지
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    • 제19권5호
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    • pp.38-44
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    • 2020
  • Surface texturing of micro-dimples has been used in many manufacturing industries to reduce friction between two sliding contacted surfaces. Surface texturing decreases the frictional force owing to minimizing of the sliding contact area. In this paper, micro-dimples have been fabricated on an Al6061-T6 surface using a two-frequency elliptical vibration texturing (TFEVT) method. A high-frequency of 18 kHz and low-frequency of 250 Hz were applied to an elliptically-vibrated tool holder. The Stribeck curve was plotted to analyze the friction coefficient trends. Furthermore, the representative wetting index, such as the water contact angle (WCA), was measured by considering the friction coefficient. WCA is associated with micro-dimple density and associated parameters. Consequently, the dimpled surfaces with a low friction coefficient exhibited a relatively high WCA in the feed direction. According to the Stribeck curve, the dimpled surfaces demonstrate superior friction performance for mixed-film lubrication compared to the non-textured surface.

On the Instantaneous and Average Piston Friction of Swash Plate Type Hydraulic Axial Piston Machines

  • Jeong, Heon-Sul;Kim, Hyoung-Eui
    • Journal of Mechanical Science and Technology
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    • 제18권10호
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    • pp.1700-1711
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    • 2004
  • Piston friction is one of the important but complicated sources of energy loss of a hydraulic axial piston machine. In this paper, two formulas are derived for estimating instantaneous piston friction force and average piston friction moment loss. The derived formula can be applicable for piston guides with or without bushing as well as for axial piston machines of motoring and pumping operations. Through the formula derivation, a typical curve shape of friction force found from several experimental measurements during one revolution of a machine is clearly explained in this paper that it is mainly due to the equivalent friction coefficient dependent on its angular position. Stribeck curve effect can easily be incorporated into the formula by replacing outer and inner friction coefficients at both edges of a piston with the coefficient given by Manring (1999) considering mixed/boundary lubrication effects. Novel feature of the derived formula is that it is represented only by physical dimensions of a machine, hence it allows to estimate the piston friction force and loss moment of a machine without hardworking experimental test.

Improvement of the Low-Speed Friction Characteristics of a Hydraulic Piston Pump by PVD-Coating of TiN

  • Hong Yeh-Sun;Lee Sang-Yul;Kim Sung-Hun;Lim Hyun-Sik
    • Journal of Mechanical Science and Technology
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    • 제20권3호
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    • pp.358-365
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    • 2006
  • The hydraulic pump of an Electro-hydrostatic Actuator should be able to quickly feed large volume of oil into hydraulic cylinder in order to reduce the response time. On the other hand, it should be also able to precisely dispense small amount of oil through low-speed operation so that the steady state position control error of the actuator can be accurately compensated. Within the scope of axial piston type hydraulic pumps, this paper is focused on the investigation how the surface treatment of their cylinder barrel with TiN plasma coating can contribute to the reduction of the friction and wear rate of valve plate in the low-speed range with mixed lubrication. The results showed that the friction torque of the valve plate mated with a TiN coated cylinder barrel could be reduced to 22% of that with an uncoated original one when load pressure was 300 bar and rotational speed 100 rpm. It means that the torque efficiency of the test pump was expected to increase more than 1.3% under the same working condition. At the same time, the wear rate of the valve plate could be reduced to $40\sim50%$.

AE 센서를 이용한 스커핑 손상의 감시 (Detecting of Scuffing Failure Using Acoustic Emission)

  • 조용주;김재환;김태완;조용주
    • Tribology and Lubricants
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    • 제18권5호
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    • pp.351-356
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    • 2002
  • The surfaces of machine components in sliding contact such as bearing, gears and pistons etc. frequently operate under the condition of mixed lubrication due to high load, high speed and slip. These machine components often undergo the inception of scuffing in practical application. The scuffing failure is a critical problem in modern machine components, especially for the requirement of high efficiency and small size. However, it is difficult to find a universal mechanism to explain all scuffing phenomena because there are so many factors affecting the onset of scuffing. In this study, scuffing experiments are conducted using Acoustic Emission(AE) measurement by an indirect sensing approach to detect scuffing failure. Acoustic Emission(AE) signal has been widely utilized to monitor the interaction at the friction interface. Using AE signals we can get an indication about the state of the friction processes, about the quality of solid and liquid layers on the contacting surfaces in real time. The FFT(Fast Fourier Transform) analyses of the AE signal are sued to understand the interfacial interaction and the relationship between the AE signal and the state of contact is presented.

공조용 압축기 축 거동 측정용 베어링 내장형 센서 (The built-in sensor bearing to measure shaft behavior of compressor for air-conditioning)

  • 김지운;안형준;김지영;한동철;윤정호;황인수
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2001년도 제34회 추계학술대회 개최
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    • pp.230-236
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    • 2001
  • We developed a built-in sensor bearing to measure the rotor motion of a rolling piston type compressor for the air conditioner. Because of needs for the high efficiency and long life span of compressor, and the usage of alternative refrigerants, the operating condition of the compressor becomes more severe. The accurate measurement of the rotor motion of the compressor can contribute greatly to the design and analysis of the hydrodynamic bearing. However, it is difficult to measure accurately the shaft behavior of small compressor because of the small space for the sensor mount, high temperature and pressure of compressor, oil mixed with refrigerant, and electromagnetic noise of the motor. To overcome these difficulties, we develop the cylindrical capacitive sensor that is built in the hydrodynamic bearing and calibrate the built-in sensor bearing indirectly through measuring the oil relative permittivity. We measured the rotor motion as well as suction and discharge pressures in various conditions. The several experimental results show that the developed built-in sensor bearing can measure the rotor motion not only in steady state but also in transient state.

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나노입자를 적용한 냉장고 압축기용 오일의 윤활특성 평가 (Performance Evaluation of Nano-Lubricants at Refrigeration Oil)

  • 이광호;황유진;권래언;이재근;김석로;방선욱
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2008년도 하계학술발표대회 논문집
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    • pp.184-188
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    • 2008
  • It has been recognized that friction coefficient decreased with decreasing viscosity of oil in lubrication. In general, the more viscosity decreases, the more wear rate increases due to decrease load carrying capacity. It has been proposed that nano particles in oil decrease friction coefficient and wear rate. The purpose of this study is to apply oil of lower viscosity that mix with nano particles at the compressor used in a refrigerator to decrease friction coefficient keeping Load carrying capacity. Mineral oil of 8 cSt were used and mixed with nano particle. Friction coefficient was evaluated by a disk-on-disk tester. As a result, friction coefficient of nano oil decreased by 90% in comparison with raw oil. These results lead us to the conclusion that nano oil is new plan to raise efficiency of the compressor.

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고성능 초소형 터보제트엔진 개발 (Development of High Performance Micro Turbojet Engine)

  • 팽기석;안철주;민성기;김유일
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2010년도 제35회 추계학술대회논문집
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    • pp.548-551
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    • 2010
  • 추력 150 lbf 급의 초소형 터보제트 엔진이 개발되었다. 본 엔진은 소형 무인항공기(UAV), 기만기, 대공망 제압용 유도무기 등 다양한 무기체계에 적용이 될 수 있도록 고성능, 소형, 저가로 설계되었으며, 시제엔진을 제작하여 지상 성능 시험 및 고도 시험을 수행하였다. 본 논문에서는 소형, 저가, 고효율 터보제트 엔진을 구성하는 각 엔진 구성품의 특징, 구조, 구성품 및 엔진 시험 결과 등에 대하여 기술하였다.

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