DOI QR코드

DOI QR Code

Analyzing Friction Coefficient and Wettability of Micro-Dimple Fabricated Using Elliptical Vibration Texturing Method

이중 주파수 타원형 진동 궤적법 기반 마이크로 딤플의 마찰계수 및 습윤성 분석

  • Park, Gun Chul (School of Mechanical Engineering, Yeungnam UNIV.) ;
  • Ko, Tae Jo (School of Mechanical Engineering, Yeungnam UNIV.) ;
  • Kurniawan, Rendi (School of Mechanical Engineering, Yeungnam UNIV.) ;
  • Ali, Saood (School of Mechanical Engineering, Yeungnam UNIV.)
  • Received : 2019.12.30
  • Accepted : 2020.03.22
  • Published : 2020.05.31

Abstract

Surface texturing of micro-dimples has been used in many manufacturing industries to reduce friction between two sliding contacted surfaces. Surface texturing decreases the frictional force owing to minimizing of the sliding contact area. In this paper, micro-dimples have been fabricated on an Al6061-T6 surface using a two-frequency elliptical vibration texturing (TFEVT) method. A high-frequency of 18 kHz and low-frequency of 250 Hz were applied to an elliptically-vibrated tool holder. The Stribeck curve was plotted to analyze the friction coefficient trends. Furthermore, the representative wetting index, such as the water contact angle (WCA), was measured by considering the friction coefficient. WCA is associated with micro-dimple density and associated parameters. Consequently, the dimpled surfaces with a low friction coefficient exhibited a relatively high WCA in the feed direction. According to the Stribeck curve, the dimpled surfaces demonstrate superior friction performance for mixed-film lubrication compared to the non-textured surface.

Keywords

References

  1. Nakano, M., Korenaga, A., Korenaka, A., Miyake, K., Murakami, T., Ando, Y., Usami, H., Sasaki, S., "Applying Micro-Texture to Cast Iron Surfaces to Reduce the Friction Coefficient Under Lubricated Conditions," Tribology Letters, Vol. 28, Issue 2, pp.131-137, 2007. https://doi.org/10.1007/s11249-007-9257-2
  2. Song, Y., Premachandran Nair, R., Zou, M., Wang, Y. A., "Adhesion and friction properties of micro/nano-engineered superhydrophobic/hydrophobic surfaces," International Journal of Thin Solid Films, Vol. 518, Issue. 14, pp. 3801-3807, 2010. https://doi.org/10.1016/j.tsf.2010.01.009
  3. Yoon, E. S., Yang, S. H., Kong, H. S., Kim, K. H., "The Effect of Topography on Water Wetting and Micro/Nano Tribological Characteristics of Polymeric Surfaces," Tribology Letters, Vol. 15, No.2, pp.145-154, 2003. https://doi.org/10.1023/A:1024409316644
  4. Bai, W., Sun, R., Gao, Y., Leopold, J., "Analysis and modeling of force in orthogonal elliptical vibration cutting," The International Journal of advanced Manufacturing Technology, Vol. 83, Issue. 5-8, pp.1025-1036, 2016. https://doi.org/10.1007/s00170-015-7645-6
  5. Kurniawan, R., Kiswanto, G., Ko, T. J., "Micro-Dimple pattern process and orthogonal cutting force analysis of elliptical vibration texturing," International Journal of Machine Tools and Manufacture, Vol. 106, pp.127-140, 2016. https://doi.org/10.1016/j.ijmachtools.2016.03.007
  6. Kurniawan, R., Ko, T. J., "Surface topography analysis in three-dimensional elliptical vibration texturing(3D-EVT)," The International Journal of Advanced Manufacturing Technology, Vol. 102, Issue 5-8, pp.1601-1621, 2019. https://doi.org/10.1007/s00170-018-03253-1
  7. Huang, Wei., Jiang, L., Zhou, C., Wang, X., "The lubricant retaining effect of micro-dimples on the sliding surface of PDMS," Tribology International, Vol. 52, pp.87-93, 2012. https://doi.org/10.1016/j.triboint.2012.03.003
  8. Kubiak, K. J., Wilson, M. C. T., Mathia, T. G., Carval, P., "Wettability versus roughness of engineering surfaces," Wear, Vol. 271, Issue 3-4, pp. 523-528, 2011. https://doi.org/10.1016/j.wear.2010.03.029
  9. Lotfi, M., Sajjady, S. A., Amini, Saeid., "Wettability analysis of titanium alloy in 3D elliptical ultrasonic assisted turning," International Journal of Lightweight Materials and Manufacture, Vol. 2, Issue 3, pp. 235-240, 2019. https://doi.org/10.1016/j.ijlmm.2019.05.001
  10. Saood, A., Park, G. C., Kurniawan, R., Ko, T. J., "Effect of machining Parameters on Micro-Dimple Characteristics in Dual-Frequency 3D Elliptical Resonant Vibration Surface Texturing," The Korean Society of Manufacturing Process Engineers 2019 KSMPE Autumn Conference, pp. 118-118, 2019.
  11. Tang, W., Zhou, Y., Zhu, H., Yang, Haifeng., "The effect of surface texturing on reducing the friction and wear of steel under lubricated sliding contact," Journal of the Applied Surface Science, Vol. 273, pp.199-204, 2013. https://doi.org/10.1016/j.apsusc.2013.02.013
  12. Wakuda, M., Yamauchi, Y., Kanzaki, S., Yasuda, Y., "Effect of surface texturing on friction reduction between ceramic and steel materials under lubricated sliding contact," Wear, Vol. 254, Issue 3-4, pp.356-363, 2003. https://doi.org/10.1016/S0043-1648(03)00004-8
  13. Adelina, B., Gianni, C,. Filippo, M,. "Influence of surface wettability on friction and wear tests," Wear, Vol. 222, Issue 1, pp.57-65, 1998. https://doi.org/10.1016/S0043-1648(98)00256-7
  14. Gachot, C., Rosenkranz, A., Hsu, S. M. Costa, H. L., "A critical assessment of surface texturing for friction and wear improvement," Wear, Vol. 372-373, pp.21-41, 2017. https://doi.org/10.1016/j.wear.2016.11.020
  15. Ahmad, A., Masjuki, H. H., Varman, M., Kalam, M. A., Habibullah, M., Al Mahmud, K. A. H., "An overview of geometrical parameters of surface texturing for piston/cylinder assembly and mechanical seals," Meccanica, Vol. 51, Issue 1, pp.9-23, 2016. https://doi.org/10.1007/s11012-015-0180-6
  16. Amanov, A., Tsuboi, R., Oe, H., & Sasaki, S., "The influence of bulges produced by laser surface texturing on the sliding friction and wear behavior," Tribology International, Vol. 60, pp. 216-223, 2013. https://doi.org/10.1016/j.triboint.2012.10.018
  17. Lu, Y., Guo, P., Pei, P., Ehmann, K. F., "Experimental studied of wettability control on cylindrical surfaces by elliptical vibration texturing," The International Journal of Advanced Manufacturing Technology, Vol. 76, Issue 9-12, pp. 1807-1817, 2015. https://doi.org/10.1007/s00170-014-6384-4