• 제목/요약/키워드: microstructure hardness

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Zr, Zircaloy-4, Zr-Nb 합금의 미세조직 및 재결정 거동에 관한 연구 (A Study on the Recrystallization Behavior and Microstructure of Zr, Zircaloy-4 and Zr-Nb Alloys)

  • 이명호;최병권;백종혁;정용환
    • 한국재료학회지
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    • 제10권6호
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    • pp.422-429
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    • 2000
  • Zr 합금의 재결정 거동 및 미세조직 변화에 미치는 열처리 온도 및 시간의 영향의 조사하기위하여 순수 Zr과 Zircaloy-4, Zr-0.88n-0.4Nb-0.4Fe-0.2Cu, Zr-1Nb 합금을 냉간가공한 후 $400^{\circ}C$~$900^{\circ}C$에서 각각 30분~5000분 동안 열처리하였다. 열처리 온도에 따른 Zr합금의 경도, 미세조직 및 석출물 특성을 미소경도기, 광학 현미경 및 투과 전자 현미경을 이용하여 조사하였다. 냉간 가공채는 $400^{\circ}C$에서 $600^{\circ}C$ 범위에서 재결정이 일어났는 데 합금원소가 증가함에 따라 재결정온도가 상승했고 결정립 성장이 억제되었다. 그리고 합금원소 증가에 따른 경도증가 영향이 재결정 이후에도 지속되었다. 열처리 온도 및 시간에 비례하여 재결정 이후 결정립 크기는 증가한 반면 경도변화는 상대적으로 미미하였다. Fe나 Cu가 Zr에 첨가될 경우 회복중 경도증가가 수반되는데, 이는 회복중 생성과 관련이 있는 것으로 사료된다.

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저합금강 소결체의 미세조직 및 기계적 특성에 미치는 인(P) 첨가의 영향 (Effect of Phosphorus Addition on Microstructure and Mechanical Properties of Sintered Low Alloy Steel)

  • 김유영;조권구
    • 한국분말재료학회지
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    • 제27권1호
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    • pp.31-36
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    • 2020
  • Phosphorus is an element that plays many important roles in powder metallurgy as an alloy element. The purpose of this study is to investigate the influence of phosphorus addition on the microstructures and mechanical properties of sintered low-alloy steel. The sintered low-alloy steels Fe-0.6%C-3.89%Ni-1.95%Cu-1.40%Mo-xP (x=0, 0.05, 0.10, 0.15, 0.20%) were manufactured by compacting at 700 MPa, sintering in H2-N2 at 1260 ℃, rapid cooling, and low-temperature tempering in Ar at 160 ℃. The microstructure, pore, density, hardness, and transverse rupture strength (TRS) of the sintered low-alloy steels were evaluated. The hardness increased as the phosphorus content increased, whereas the density and TRS showed maximum values when the content of P was 0.05%. Based on microstructure observation, the phase of the microstructure changed from bainite to martensite as the content of phosphorus is increased. Hence, the most appropriate addition of phosphorus in this study was 0.05%.

600 MPa급 고강도 일반 및 내진 철근의 미세조직, 경도와 인장 특성 (Microstructure, Hardness and Tensile Properties of 600 MPa-Grade High-Strength and Seismic Resistant Reinforcing Steels)

  • 서하늘;이상인;황병철
    • 한국재료학회지
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    • 제27권9호
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    • pp.477-483
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    • 2017
  • This present study deals with the microstructure and tensile properties of 600 MPa-grade high strength and seismic resistant reinforcing steels. The high strength reinforcing steel (SD 600) was fabricated by Tempcore processing, while the seismic resistant reinforcing steel (SD 600S) was air-cooled after hot-rolling treatment. The microstructure analysis results showed that the SD 600 steel specimen consisted of a tempered martensite and ferrite-pearlite structure after Tempcore processing, while the SD 600S steel specimen had a fully ferrite-pearlite structure. The room-temperature tensile test results indicate that, because of the enhanced solid solution and precipitation strengthening caused by relatively higher contents of C, Mn, Si and V in the SD 600S steel specimen, this specimen, with fully ferrite-pearlite structure, had yield and tensile strengths higher than those of the SD 600 specimen. On the other hand, the hardness of the SD 600 and SD 600S steel specimens changed in different ways according to location, dependent on the microstructure, ferrite grain size, and volume fraction.

Effect of Induction Heat Bending Process on the Properties of ASME SA106 Gr. C Carbon Steel Pipes

  • Kim, Ki Tae;Kim, Young Sik;Chang, Hyun Young;Oh, Young Jin;Sung, Gi Ho
    • Corrosion Science and Technology
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    • 제14권2호
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    • pp.47-53
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    • 2015
  • Recently, the bending process is greatly applied to fabricate the pipe line. Bending process can reduce welding joints and then decrease the number of inspection. Thus, the maintenance cost will be reduced. Induction heat bending process is composed of bending deformation by repeated local heat and cooling. By this thermal process, corrosion properties and microstructure can be affected. This work focused on the effect of induction heating bending process on the properties of ASME SA106 Gr. C low carbon steel pipes. Microstructure analysis, hardness measurements, and immersion corrosion test were performed for base metal and bended area including extrados, intrados, crown up, and down parts. Microstructure was analyzed using an optical microscope and SEM. Hardness was measured using a Rockwell B scale. Induction heat bending process has influenced upon the size and distribution of ferrite and pearlite phases which were transformed into finer structure than those of base metal. Even though the fine microstructure, every bent area showed a little lower hardness than that of base metal. It is considered that softening by the bending process may be arisen. Except of I2, intrados area, the others showed a similar corrosion rate to that of base metal. But even relatively high rate of intrados area was very low and acceptable. Therefore, it is judged that induction heat bending process didn't affect boric acid corrosion behaviour of carbon steel.

이속압연된 Cu-3.0Ni-0.7Si 합금의 어닐링에 따른 두께방향으로의 미세조직 및 기계적 특성 변화 (Change in Microstructure and Mechanical Properties through Thickness with Annealing of a Cu-3.0Ni-0.7Si Alloy Deformed by Differential Speed Rolling)

  • 이성희
    • 한국재료학회지
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    • 제28권5호
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    • pp.295-300
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    • 2018
  • Effects of annealing temperature on the microstructure and mechanical properties through thickness of a Cu-3.0Ni-0.7Si alloy processed by differential speed rolling are investigated in detail. The copper alloy with a thickness of 3 mm is rolled to a 50 % reduction at ambient temperature without lubricant and subsequently annealed for 0.5 h at $200-900^{\circ}C$. The microstructure of the copper alloy after annealing is different in the thickness direction depending on the amount of the shear and compressive strain introduced by the rolling; the recrystallization occurs first in the upper roll side and center regions which are largely shear-deformed. The complete recrystallization occurs at an annealing temperature of $800^{\circ}C$. The grain size after the complete recrystallization is finer than that of the conventional rolling. The hardness distribution of the specimens annealed at $500-700^{\circ}C$ is not uniform in the thickness direction due to partial recrystallization. This ununiformity of hardness corresponds well to the amount of shear strain in the thickness direction. The average hardness and ultimate tensile strength has the maximum values of 250 Hv and 450 Mpa, respectively, in the specimen annealed at $400^{\circ}C$. It is considered that the complex mode of strain introduced by rolling directly affects the microstructure and the mechanical properties of the annealed specimens.

700 MPa급 고강도 및 내진 철근의 미세조직과 인장 특성 (Microstructure and Tensile Properties of 700 MPa-Grade High-Strength and Seismic Resistant Reinforced Steel Bars)

  • 홍태운;이상인;황병철
    • 한국재료학회지
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    • 제28권7호
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    • pp.391-397
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    • 2018
  • This study deals with the microstructure and tensile properties of 700 MPa-grade high-strength and seismic reinforced steel bars. The high-strength reinforced steel bars (600 D13, 600 D16 and 700 D13 specimens) are fabricated by a TempCore process, while the seismic reinforced steel bar (600S D16 specimen) is fabricated by air cooling after hot rolling. For specimens fabricated by the TempCore process, the 600 D13 and 600 D16 specimens have a microstructure of tempered martensite in the surface region and ferrite-pearlite in the center region, while the 700 D13 specimen has a microstructure of tempered martensite in the surface region and bainite in the center region. Therefore, their hardness is the highest in the surface region and shows a tendency to decrease from the surface region to the center region because tempered martensite has a higher hardness than ferrite-pearlite or bainite. However, the hardness of the 600S D16 specimen, which is composed of fully ferrite-pearlite, increases from the surface region to the center region because the pearlite volume fraction increases from the surface region to the center region. On the other hand, the tensile test results indicate that only the 700 D13 specimen with a higher carbon content exhibits continuous yielding behavior due to the formation of bainite in the center region. The 600S D16 specimen has the highest tensile-to-yield ratio because the presence of ferrite-pearlite and precipitates caused by vanadium addition largely enhances work hardening.

Cu-Sn합금의 미세조직과 기계적 특성에 미치는 템퍼링 온도 및 시간의 영향 (Effects of Tempering Temperature and Time on Microstructure and Mechanical Property of Cu-Sn Alloy)

  • 정무섭;이호형;한준현
    • 열처리공학회지
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    • 제33권2호
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    • pp.65-71
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    • 2020
  • To study the effects of tempering on microstructure and mechanical property of Cu-22 wt.%Sn alloy, tempering was carried out for 30 sec, 1 min, 5 min, 30 min, 3 h, 5 h, and 10 h at 325, 370, 500, and 570℃, which are in the (α+ε), lower (α+δ), higher (α+δ), and (α+γ) region of Cu-Sn phase diagram, respectively. Overall, the hardness value increased and decreased over time at all tempering temperatures, and the time to reach the maximum hardness value beccame shorter as the tempering temperature increases. At the beginning of tempering at each temperature, a portion of the β' phase was decomposed into a fine (α+δ) phase or (α+γ) phase, so that the Cu-22Sn alloy had a high hardness value. However, as the tempering time increases, the hardness value of the alloy decreased due to the growth of the decomposed phases.

등온 시효한 Mg-Al-(Zn) 합금에서 불연속 석출물의 경도와 미세조직에 미치는 Zn 첨가의 영향 (Effects of Zn Addition on Hardness and Microstructure of Discontinuous Precipitates in Isothermally Aged Mg-Al-(Zn) Alloys)

  • 전중환
    • 열처리공학회지
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    • 제35권4호
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    • pp.177-184
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    • 2022
  • The present study aims to investigate the influence of Zn addition on hardness and microstructural characteristics of discontinuous precipitates (DPs) formed by isothermal aging in Mg-9%Al and Mg-9%Al-1%Zn alloys. To obtain large DPs volume fractions in the microstructure, the alloy specimens were solution-treated at 688 K for 24 h followed by water quenching, and then aged at 413 K for 48 h. The aged Mg-9%Al-1%Zn alloy had higher DPs content than the Mg-9%Al alloy, indicating that the Zn addition plays a beneficial role in enhancing age-hardening response. The DPs in the Zn-containing alloy possessed the higher hardness than those of the Zn-free alloy. Microstructural examination revealed that the increased hardness of the DPs resulting from the Zn addition is closely associated with the lower α-(Mg)/β(Mg17Al12) interlamellar spacing and the higher volume fraction of β phase layer of the DPs.

Mg-Al 합금에서 용체화처리 후 연속 냉각으로 생성된 불연속 석출물 의 미세조직과 경도에 미치는 Al 함량의 영향 (Effects of Al Content on Microstructure and Hardness of Discontinuous Precipitates Formed by Continuous Cooling After Solution Treatment in Mg-Al Alloys)

  • 전중환
    • 열처리공학회지
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    • 제35권6호
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    • pp.295-302
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    • 2022
  • The present study aims to investigate the effect of Al content on microstructure and hardness of discontinuous precipitates (DPs) formed by continuous cooling (CC) in Mg-8%Al and Mg-9.5%Al alloys. The DPs had a wide range of (α+β) interlamellar spacings, which may well be attributed to the different transformation temperatures during CC. The higher Al content gave rise to the higher level of interlamellar spacings of the DPs, and thicker and larger amount of β phase layer in the DPs. It is noticeable that the Mg-9.5%Al alloy exhibited higher hardness of the DPs than the Mg-8%Al alloy, but the ratio of increase in hardness of the DPs compared to that of the as-cast state was similar regardless of the Al content. The reason was discussed based on the differences in microstructures of the DPs for the Mg-8%Al and Mg-9.5%Al alloys.

Mg-Al 합금에서 등온 시효로 생성된 불연속 석출물의 미세조직과 경도에 미치는 Al 함량의 영향 (Effects of Al Content on Microstructure and Hardness of Discontinuous Precipitates Formed by Isothermal Aging in Mg-Al Alloys)

  • 전중환
    • 열처리공학회지
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    • 제34권6호
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    • pp.287-293
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    • 2021
  • This study was intended to investigate the influence of Al content on hardness and microstructural characteristics of discontinuous precipitates (DPs) formed by isothermal aging in Mg-8.7%Al and Mg-10%Al alloys. In order to obtain large amount of DPs in the microstructure, the alloy specimens were solution-treated at 688K for 24 h followed by water quenching, and then aged at 418K for 48h. The Mg-Al alloy with higher Al content was characterized by higher volume fraction of DPs at the same aging condition, lower interlamellar spacing of the DPs, thinner β phase layer and higher β phase content in the DPs. This is closely related to the higher velocity of discontinuous precipitation process resulting from the higher Al supersaturation in the α-(Mg) matrix. The Mg-10%Al alloy showed higher hardness of the DPs and greater difference in hardness between as-cast state and DPs than the Mg-8.7%Al alloy.