• Title/Summary/Keyword: micro vickers hardness

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Effects of knock-out Pad and Extrusion Ratio on Mechanical Property Changes in Milli-Forward Extrusion of Cylindrical Pin (원형핀의 밀리 전방압출에서 녹아웃패드와 압출비가 기계적 성질 변화에 미치는 영향)

  • 심경섭;김용일;이용신;김종호
    • Transactions of Materials Processing
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    • v.12 no.6
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    • pp.582-587
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    • 2003
  • This paper is concerned with the mechanical property changes of the milli-size products manufactured by forward extrusion processes with square dies. Experiments are carried out with pure aluminum and pure copper billets. Extrusion ratio and knock-out pad are chosen as the important process parameters affecting the changes of mechanical properties such as shear strength and hardness. Shear strength tests with the extruded milli-size pin have shown the strong relation between victors hardness and shear strength in the neck of a stepped pin. As the extrusion ratio increases, the hardness on both the surface and the center line of a pin also increase. It is also noted that the hardness on the surface is a little higher than that on the center. The existence of knock-out pad in extrusion die causes the hardness in the neck of a extruded pin to increase. Finally, the approximated linear relations between shear strength and hardness of a pin are suggested.

Characteristics of Hardness of $(Cr,\;Fe)_7C_3$ in the Chromium-Carbide-Type Chromium White Iron Hardfacing Weld Deposits (크롬탄화물형 크롬백철 오버레이 용착금속에서의 $(Cr,\;Fe)_7C_3$의 경도특성)

  • Baek Eung-Ryul
    • Journal of Welding and Joining
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    • v.23 no.2
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    • pp.75-80
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    • 2005
  • The effect of chemical constituents of $(Cr,\;Fe)_7C_3$ carbide phase on its hardness in the chromium-carbide type Cr white iron hardfacing weld deposits has been investigated. In order to examine $(Cr,\;Fe)_7C_3$ carbide phase, a series of filler metals with varying chromium contents was used. The alloys were deposited once or twice on a mild steel plate using the self?shielding flux cored arc welding process. The hardness of $(Cr,\;Fe)_7C_3$ carbide phase was measured by the micro-Vickers hardness test. It was shown that hardness of $(Cr,\;Fe)_7C_3$ carbide phase increased with increasing Cr content in $(Cr,\;Fe)_7C_3$ carbide phase. This behavior of the hardness of $(Cr,\;Fe)_7C_3$ carbide phase was explained by the types of chemical bonds that hold atoms together in $(Cr,\;Fe)_7C_3$ carbide phase.

Bonding Properties of 14K White-Red Gold Alloy by Diffusion Bonding Process (14K 화이트-레드골드의 확산접합 공정에 따른 접합 물성 연구)

  • Song, Jeongho;Song, Ohsung
    • Korean Journal of Materials Research
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    • v.27 no.7
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    • pp.386-391
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    • 2017
  • Using a customized diffusion bonder, we executed diffusion bonding for ring shaped white gold and red gold samples (inner, outer diameter, and thickness were 15.7, 18.7, and 3.0 mm, respectively) at a temperature of $780^{\circ}C$ and applied pressure of 2300 N in a vacuum of $5{\times}10^{-2}$ torr for 180 seconds. Optical microscopy, field emission scanning electron microscopy (FE-SEM), and energy-dispersive X-ray spectroscopy (EDS) were used to investigate the microstructure and compositional changes. The mechanical properties were confirmed by Vickers hardness and shear strength tests. Optical microscopy and FE-SEM confirmed the uniform bonding interface, which was without defects such as micro pores. EDS mapping analysis confirmed that each gold alloy was 14K with the intended composition; Ni and Cu was included as coloring metals in the white and red gold alloys, respectively. The effective diffusion coefficient was estimated based on EDS line scanning. Individual values of Ni and Cu were $5.0{\times}10^{-8}cm^2/s$ and $8.9{\times}10^{-8}cm^2/s$, respectively. These values were as large as those of the melting points due to the accelerated diffusion in this customized diffusion bonder. Vickers hardness results showed that the hardness values of white gold and red gold were 127.83 and 103.04, respectively, due to solid solution strengthening. In addition, the value at the interface indicated no formation of intermetallic compound around the bonding interface. From the shear strength test, the sample was found not to be destroyed at up to 100,000 gf due to the high bonding strength. Therefore, these results confirm the successful diffusion bonding of 14K white-red golds with a diffusion bonder at a low temperature of $780^{\circ}C$ and a short processing time of 180 seconds.

Hydrogen Embrittlement of TRIP Steel Charged with Hydrogen Under Two Type Electrolytes (2종 전해질 분위기하 수소주입된 TRIP 강의 수소취성)

  • Choi, Jong-Un;Lee, Sang-Wook;Lee, Kyung-Min;Kang, Kae-Myung
    • Journal of the Korean Institute of Gas
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    • v.19 no.1
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    • pp.57-63
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    • 2015
  • The hydrogen was charged TRIP steel by electrochemical method under 0.5M $H_2SO_4$ electrolyte and 0.5M NaOH electrolyte with hydrogen charging conditions respectively. The degree of hydrogen embrittlement of TRIP steel was evaluated by using micro Vickers hardness tests. These results showed that the degree of hydrogen embrittlement in acidic electrolyte with hydrogen penetration and hydrogen diffusion through the depth of specimen was more sensitive than its alkaine electrolyte between two type electrolytes. However, it was investigated that micro Vickers hardnesses of surface in acidic electrolyte under two electrolyte were higher than those of alkaine electrolyte. It was thought that in case of hydrogen embrittlement in acid-ice electrolyte, hydrogen charging time was more effective than current density, in case of alkaine electrolyte, hydrogen current density was more effective than charaging time.

A Study on Changes of Mechanical Properties and Microstructure in Porcelain Fused to Gold Alloys by Heat Treatment (도재소부용 금합금의 열처리에 따른 기계적 성질 및 미세조직 변화에 관한 연구)

  • Nam, Sang-Yong;Kwak, Dong-Ju;Cha, Sung-Soo
    • Journal of Technologic Dentistry
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    • v.31 no.4
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    • pp.9-15
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    • 2009
  • The purpose of this study was to observe the change of mechanical property and microstructure in porcelain fused to gold alloy by heat treatment. PFG alloys are composed with Au-Pd-Ag alloy of the additional elements with indium, tin and copper. Specimens were tested in hardness using vicker,s micro-hardness tester and the surface micro structural changes were analysed by SEM and EDS. The results were as fellows: 1. The vickers hardness showed highest in Au-Pd-Ag alloy of the additional element with tin. 2. By hardening-oxiding result, the vicker,s hardness increased in additional element with tin but there was no significant difference in additional elements with indium and copper. 3. The surface oxide layer of Au-Pd-Ag alloy with added indium and tin increased but there was small change in additional element with copper. 4. The elements of indium and tin increased with increasing heat treatment in the surface alloy.

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Enhancement of Surface Hardness and Corrosion Resistance of AISI 310 Austenitic Stainless Steel by Low Temperature Plasma Carburizing Treatment

  • Lee, Insup
    • Journal of the Korean institute of surface engineering
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    • v.50 no.4
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    • pp.272-276
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    • 2017
  • The response of AISI 310 type austenitic stainless steel to the novel low temperature plasma carburizing process has been investigated in this work. This grade of stainless steel shows better corrosion resistance and high temperature oxidation resistance due to its high chromium and nickel content. In this experiment, plasma carburizing was performed on AISI 310 stainless steel in a D.C. pulsed plasma ion nitriding system at different temperatures in $H_2-Ar-CH_4$ gas mixtures. The working pressure was 4 Torr (533Pa approx.) and the applied voltage was 600 V during the plasma carburizing treatment. The hardness of the samples was measured by using a Vickers micro hardness tester with the load of 100 g. The phase of carburized layer formed on the surface was confirmed by X-ray diffraction. The resultant carburized layer was found to be precipitation free and resulted in significantly improved hardness and corrosion resistance.

Electrolytic Boronzing on TiAl-based Intermetallic Compounds in Fused Salt of Borax, Potassium Chloride and Lithium Chloride Mixture (Na$_2$B$_4$O$_7$-KCl-LiCl 혼합용융욕에서 TiAl계 금속간 화합물의 전해붕화처리)

  • 이두환;김익범;이주호;김수식
    • Journal of the Korean institute of surface engineering
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    • v.31 no.6
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    • pp.359-370
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    • 1998
  • TiAl-based intermetallic compounds were electro-bornizel in the mixture of $Na_2B_4O_7$, KCL and LiCl in the termetature rage between 850 and $1000^{\circ}C$for various times (1-5 hours)under the fixed current density of 0.5 A/$cm^2$. The optimized composition of electrolyte in this work was decided to be 76.9 wt% $Na_2B_4O_7$-19.2 wt.%(0.7KCl-0.3LiCl) -3.9 wt.% al. The samples with boronized layer were investigated by SEM, XRD and EDS. The surface micro-hardness of boronized TiAl was also evaluated using Micro Vickers Hardness Tester. The sample, boronized at $900^{\circ}C$ for 4 hours in the above composition of electrolyte under the current density of 0.5 A/$\textrm{cm}^2$, has about 36$\mu\textrm{m}$ think layer on the surface, and its surface micro-hardness was measured to be 1263 Hv. From the results of SEM, XRD and EDS, the layer consisted of $TiB_2$ sublayer and Al-oxide sub layer. Al-depleted layer below the Al-oxide sudlayer was also detected. The activation energy for formation of boronized layer in this study was calculated as 178 Kcal/moleK.

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A Study on Acoustic Emission Characteristics of MCrAlY Coated Material by Vacuum Plasma Spray Process (진공 플라즈마 용사공정에 의한 MCrAlY코팅재의 음향방출 신호 특성 연구)

  • 박진효;이구현;예경환;김정석;강명창
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.921-924
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    • 2004
  • This paper is to investigate a crack for plasma sprayed MCrAlY coated material by acoustic emission method in 4-point bending test. The CoNiCrAlY is coated on Inconel-718 by vacuum plasma spray process. Micro-hardness measurement was conducted by means of Micro Vickers-hardness indentor. The porosity of coating layer was measured using a SEM and Image Analyzer. AE monitoring system is composed of PICO type sensor, a wide band preamplifier(40dB), a PC and AE DSP(16/32 PAC) board. The AE count, Hit and energy of coating specimens is measured according to coating thickness.

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BORIDING OF STEEL WITH PECVD METHOD

  • Lee, M.J.;Lee, K.Y.;Lee, J.H.;Kim, Y.H.
    • Journal of the Korean institute of surface engineering
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    • v.32 no.3
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    • pp.249-252
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    • 1999
  • Boriding is one of the chemical method to increase surface hardness as well as carburizing, and nitriding. Gas boriding and boron paste boriding methods were investigated to replace salt bath boriding. Boron paste boriding method is selected due to safety, small waste and low cost. And then boriding is also carried out micro-pulsed PECVD in order to increase efficiency of boriding. Mechanical properties, microstructure, surface concentration, and depth profile of borided layer is investigated by micro-vickers hardness tester, SEM, XRD, and AES.

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Microstructure and Mechanical Properties of Co-Cr-Mo alloy for CAD/CAM Applications fabricated by Powder Metallurgy Process (분말야금공법으로 제조된 CAD/CAM용 Co-Cr-Mo 합금의 미세조직 및 기계적 특성)

  • Cha, Sung-Soo
    • Journal of Technologic Dentistry
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    • v.37 no.4
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    • pp.235-242
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    • 2015
  • Purpose: The aims of this study are compare with microstructure and mechanical properties of Co-Cr-Mo alloys fabricated by powder metallurgy(P/M) process and casting process respectively. Methods: Microstructure and micro-hardness were tested by SEM and Vickers Hardness Tester. The sintered specimen was produced by furnace-coolling after sintering, however the casting specimen were produced thru air-cooling and water-cooling after the casting. For observation of phase transformation during sintering, DSC analyzing was carried out. Results: Mean pore size of sintered Co-Cr-Mo alloy was $4.32{\mu}m$ and that of casting alloy was $1.63{\mu}m$. Hardness of sintered alloy was lower than water-quenched casting alloy. Conclusion: Proper sintering temperature of Co-Cr-Mo alloy was above $1,200^{\circ}C$ and pore size of casting specimen were finer than sintered specimen, but hardness were similar.