• Journal of Mechanical Science and Technology
• /
• v.20 no.4
• /
• pp.554-560
• /
• 2006

This paper describes the demonstration of successful fabrication and initial characterization of micromachined pressure sensors and micromachined jets (microjets) fabricated for use in macro flow control and other applications. In this work, the microfabrication technology was investigated to create a micromachined fluidic control system with a goal of application in practical fluids problems, such as UAV (Unmanned Aerial Vehicle)-scale aerodynamic control. Approaches of this work include: (1) the development of suitable micromachined synthetic jets (microjets) as actuators, which obviate the need to physically extend micromachined structures into an external flow; and (2) a non-silicon alternative micromachining fabrication technology based on metallic substrates and lamination (in addition to traditional MEMS technologies) which will allow the realization of larger scale, more robust structures and larger array active areas for fluidic systems. As an initial study, an array of MEMS pressure sensors and an array of MEMS modulators for orifice-based control of microjets have been fabricated, and characterized. Both pressure sensors and modulators have been built using stainless steel as a substrate and a combination of lamination and traditional micromachining processes as fabrication technologies.

• Proceedings of the Computational Structural Engineering Institute Conference
• /
• 2009.04a
• /
• pp.26-29
• /
• 2009

매크로 스케일(macro-scale)에서 구조재료의 거동을 보다 자세히 이해하기 위해서는 구조재료를 구성하고 있는 마이크로 스케일(micro-scale)에서의 미세구조에 대한 이해가 필요하다. 특히 다결정을 가진 다상재료는 상(phase) 분포 상태에 의해 그 특성이 다르기 때문에, 상 분포에 따른 재료의 특성을 이해하는 것이 중요하다. 본 연구에서는 미세구조의 상 분포 특성을 묘사할 수 있는 상관관계 함수를 이용하여 미세구조의 상 분포 상태를 나타내고, 이를 활용한 미세구조 재구성 방법을 사용하여 2상 미세구조에서 특정 미세구조와 유사한 상 분포를 가진 미세구조를 생성하고 그 특성을 비교하였다. 그리고 다양한 상 분포를 가진 미세구조들에 유한요소해석 기법을 적용하여 미세구조의 역학적인 거동을 분석하였다. 이를 통해, 제한된 정보를 이용하여 통계학적으로 유사한 특성을 나타내는 미세구조를 모델링 할 수 있음을 검증하였고, 이러한 미세구조들 간의 역학적 거동은 서로 거의 동일함을 확인하여 미세구조 재구성 기법이 재료의 역학적인 거동을 예측하는데 유용하게 사용될 수 있음을 확인하였다.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
• /
• 2006.11a
• /
• pp.163-168
• /
• 2006

In a micro-unit of electronic-machine, vibration can be excited by a small impact, and this vibration acts as a fatigue load. To measure the vibration effect on the micro unit, a micro dynamic tester is needed to test a micro specimen. In this paper, it has confirmed a movement of the PZT(piezo actuator) to use a sine signal. And, it has confirmed a fracture of specimens by using a tension-tension input signal in PZT. A metal-material property in the micro scale has been tested to compare with the macro scale. A fatigue test has been conducted by using PZT actuator to give a bending-tension effect.

• Journal of the Korean Society for Precision Engineering
• /
• v.23 no.10
• /
• pp.88-95
• /
• 2006

Cold gas dynamic spray is a relatively new coating process by which coatings can be produced without significant heating during the process. Cold-spray uses supersonic gas flow to carry metallic powders to the substrate. Its low process temperature can minimize thermal stress and also reduce the deformation of the substrate. Most researches on cold-spray have focused on micro scale coating, but in this study macro scale deposition was conducted. Properties of aluminum layer by cold-spray deposition such as coefficient of thermal expansion (CTE), modulus of elasticity. hardness, and electric conductivity were measured. The results showed that properties of aluminum layer by cold-spray deposition were different from properties of pure aluminum and aluminum alloy.

• 한국연소학회:학술대회논문집
• /
• 2002.06a
• /
• pp.95-98
• /
• 2002

A numerical investigation on the flame propagation and extinction in a micro combustor is described. Previous measurements of $H_2-air$ flame propagation in a submilimeter scale combustor exhibited significance of wall effects on burning velocity and extinction. The heat transfer to wall becomes important not only in the cooling of burnt gases but also during the flame ropagation, which has be by and large ignored in macro scale combustor calculations. In order to take the heat loss into account the combustion calculation, we developed a numerical code with a heat transfer model that was determined empirically from measured data. PISO algorithm was used for differencing of conservation equations. $H_2-air$ reaction was modeled with 10 species - 16 steps. Comparison with measured data showed good agreement in flame propagation speed. Also the pressure decrease after flame extinction was accurately predicted by the model. A further study is desirable for a better quenching model that can predict the quenching location.

• Interaction and multiscale mechanics
• /
• v.4 no.2
• /
• pp.107-122
• /
• 2011

Mechanical behavior in nano-sized structures differs from those in macro sized structures due to surface effect. As the ratio of surface to volume increases, surface effect is not negligible and causes size-dependent mechanical behavior. In order to identify this size effect, atomistic simulations are required; however, it has many limitations because too much computational resource and time are needed. To overcome the restrictions of the atomistic simulations and graft the well-established continuum theories, the continuum model considering surface effect, which is based on the bridging technique between atomistic and continuum simulations, is introduced. Because it reflects the size effect, it is possible to carry out a variety of analysis which is intractable in the atomistic simulations. As a part of the application examples, the homogenization method is applied to micro/nano thin films with porosity and the homogenized elastic coefficients of the nano scale thickness porous films are computed in this paper.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2000.10a
• /
• pp.101-104
• /
• 2000

Milli-structure components are classified as component group whose size is between macro and micro scale. that is, about less than 20mm and larger than 1mm. The forming of these components has a typical phenomenon of bulk deformation with thin sheets because of the forming size. In order to conventional metal forming, where numerical process simulation is already idly applied, the micro-forming process is characterized by some scale effects which have to be considered in an advanced process simulation. milli-structure rectangular cup drawing is analyzed and designed using the finite element method and experiment. The result of the finite element analysis is confirmed by a series of experiment.

• Interaction and multiscale mechanics
• /
• v.2 no.2
• /
• pp.209-222
• /
• 2009

This article describes recent work on mechanics of carbon nanotubes, one of the most fundamental and amazing man-made nanostructures. The noteworthy point is that "nano"-scale mechanics of carbon nanotubes can be well described by the continuum elastic theories for "macro"-scale thin shells. This provides an efficient means to elucidate mechanical deformation effects of carbon nanotubes on their physical and chemical properties, which is significant to develop new-generation nanomaterials based on nanotubes and their composites. Potential applications of the mechanical deformation of nanotubes in nano-electronics and nano-biology are also commented. In addition, theoretical investigations regarding external pressure buckling is carried out here and we have numerically confirmed that larger N (the number of layers) and a smaller D (the innermost diameter) make "corrugation modes" with a larger mode-index k be energetically favored.

• Journal of the Korean Society for Precision Engineering
• /
• v.30 no.8
• /
• pp.864-869
• /
• 2013

As the size of mechanical components decreases, capillary forces and surface tension become increasingly significant. A major problem in maintaining high reliability of these small components is that of large frictional forces due to capillary action and surface tension. Unlike the situation with macro-scale systems, liquid lubrication cannot be used to reduce friction of micro-scale components because of the excessive capillary and drag forces. In this work, the feasibility of using evaporation to coat a thin film of organic lubricant on a solid surface was investigated with the aim of reducing friction. Petroleum and silicone oils were used as lubricants to coat a silicon substrate. It was found that friction could be significantly reduced and, furthermore, that the effectiveness of this method was strongly dependent on the coating conditions.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
• /
• 2004.05a
• /
• pp.332-336
• /
• 2004

To position precision machines accurately, linear motion (LM) guides having rolling elements can be used. For ultra-accurate positioning control of the precision machines, the understanding of the dynamic behavior of the LM guide at the macro and/or micro scales is most critical, but the research on this subject is rare. The objective of the present research is to observe the vibration phenomena of the LM guide. Bails are used as the rolling elements in this work. Several experiments show the nonlinear characteristics of the LM guide such as hysteresis behavior and force-dependent natural frequencies phenomena.