• 제목/요약/키워드: limit strain

검색결과 509건 처리시간 0.025초

회전 인크리멘탈 성형을 이용한 마그네슘 합금 판재의 성형한계 연구 (A Study of forming limit on rotational incremental forming of magnesium alloy sheet)

  • 박진기;배문기;유봉선;김영석
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.456-461
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    • 2008
  • Being a lightweight material, magnesium is increasingly employed in automotive parts. However, because of its hexagonal closed-packed (HCP) crystal structure, in which only the basal plane can move, the magnesium alloy sheets show low ductility and formability at room temperature. Thus the press forming of magnesium alloy sheets has been performed at elevated temperature within range of $200^{\circ}C{\sim}250^{\circ}C$. However, we confirmed that using rotational incremental forming magnesium alloy sheets were formed without any heating at previous study. In this study, at the forming of square cup using rotational incremental sheet forming, the strain distributions were obtained and it was compared with forming limit curve at neck (FLCN). Also, forming limit curves at fracture (FLCF) of magnesium alloy sheets were obtained at elevated temperature and it was compared with the strain distribution of square cup of magnesium alloy sheet. In this study, we confirmed that conventional forming limit curves can not predict rotational incremental forming.

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디지털 이미지 상관관계를 이용한 알루미늄 합금 판재의 성형한계도 평가 (Experimental Study on the Forming Limit Curve of Aluminum Alloy Sheets using Digital Image Correlation)

  • 김용배;박정수;송정한
    • 융복합기술연구소 논문집
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    • 제5권1호
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    • pp.7-12
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    • 2015
  • Sheet metal formability can be defined as the ability of metal to deform without necking or fracture into desired shape. Every sheet metal can be deformed without failure only up to a certain limit, which is normally known as forming limit curve(FLC). In this paper, the dome stretching tests and tensile tests have been performed to obtain forming limit curve of aluminum alloy. During the experiment, failure strain is measured using digital image correlation(DIC) method. DIC method is a whole-field measurement technique that acquires surface displacements and strains from images information which characterized a random speckle as intensity grey levels. Recently years, this DIC method is being developed and used increasingly in various research. DIC results demonstrated the usefulness and ability to determine a strain.

Strain Analysis of Crust at the Stabilization Stage Using and Applied Statistical Analysis

  • Kim, Hyeong-Sin;Yun, Hyun-Seok;Chae, Byung-Gon;Choi, Jung-Hae;Seo, Yong-Seok
    • 지질공학
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    • 제25권1호
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    • pp.9-20
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    • 2015
  • A strainmeter goes through a period of instability immediately after installation. To determine the stability of strainmeters installed around the Andong fault zone, South Korea, an x-MR control chart analysis and a T2 control chart analysis were conducted. The x-MR control chart analysis used an empirically determined 3σ control limit line to identify abnormal data in recently installed strain gauges. In the T2 control chart analysis, the control limit line was set at a confidence of 95%. A comparison of the early stage of measurement with the terminal stage of measurement for three months after installation indicates that stabilization depends on the location and direction of each strain gauge in x-MR control chart analysis. In the T2 control chart analysis, the number of values exceeding the control limit line decreased as the terminal stage was approached. Based on these results, it is suggested that the 3σ control limit line of an x-MR control chart can be used as a standard for single gauge stability, and that the 95% confidence limit of a T2 control chart analysis could be used as the standard for the stability of multi-gauge strainmeters.

신선 가공된 열처리 생략강의 냉간 성형성에 대한 연구 (Study on the Cold Formability of Drawn Non-heat Treated Steels)

  • 박경수;박용규;이덕락;이종수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.307-310
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    • 2003
  • Non-heat treated steels are attractive in the steel-wire industry since the spheroidization and quenching-tempering treatment are not involved during the processing. In this study, three different steels such as dual phase steel, low-Si steel, and ultra low carbon bainitic steel were used to investigate their deformation resistance and forming limit. Deformation resistance was estimated by calculating the deformation energy and the forming limit was evaluated by measuring the critical strain revealing crack initiation at the notch tip of the specimens. The results showed that deformation resistance was the lowest in the low-Si steel, and the forming limit strain was the highest in the ultra low carbon bainitic steel.

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평면 변형 인발의 극한 해석 (Limit Analysis of Plane Strain Drawing)

  • 김병민;최인근;최재찬;이종수
    • 대한기계학회논문집
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    • 제15권5호
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    • pp.1407-1416
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    • 1991
  • 본 연구에서는 Liu의 수식화를 바탕으로 가공 경화성을 고려하여 수식화를 재 구성하고, 유한요소 프로그램을 개발하여 평면 변형 인발문제를 극한 해석함으로써, 성형에 필요한 한계 하중 및 최적 속도장을 직접적으로 구하였다.수렴되어진 최적 속도장으로 각 요송에서의 변형률 속도, 변형률 및 격자 변형등을 수치적으로 계산함 으로써 가공에 따른 변형 특성도 파악하였다. 한계 하중은 항공기 구조용 소재인 알 루미늄 6061 재료를 이용하여 판재 인발 실험을 행함으로써 얻은 결과치와 비교 검토 하였으며, 유동 특성을 관찰하기 위하여 격자 왜곡(grid distortion) 실험을 하여 얻 은 변형 패턴과 수치 계산에서 구한 격자변형 패턴을 상호 비교하였다.

A 5032 판재성형에서 발생하는 표면거칙기에 관한 연구 (A Study on the Surface Roughness in the A 5032 Sheet Metal Forming)

  • 박서운;김진무
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.546-551
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    • 1997
  • In sheet metal forming, since the surface area of workpiece is apparently larger than the volume of it, the surface condition of the sheet metal is much varied. The formability of sheet metal is decided by the forming limit and the macroscopic suface defect as like fracture and wrinkle, and microscopic asponent, The factors affected in forming limit are stain herdening exponent, strain-rate scnsitivity exponent, anisotropic coefficient. The increasing of surface roughness is decresed the forming limit curve. It is known that the greater plastic deformation the more surface roughness by Kienzle, Osadaka. The purpose of this study is to investigate the influences of surface roughness in a uniaxial tension and the traperzoidal-shaped box drawing.

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Ti-Ni계 형상기억 합금의 피로특성에 관한 연구 (A Study on the Fatigue Properties of Ti-Ni Shape Memory Alloys)

  • S.Y Kim;S. Miyazaki
    • Journal of Advanced Marine Engineering and Technology
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    • 제21권5호
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    • pp.482-490
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    • 1997
  • The effects of strain amplitude. test temperature and stress on the fatigue properties for Ti-Ni wires were investigated using a rotary bending fatigue tester specially designed for wires. The fatigue test results were discussed in connection with the static tensile properties. The DSC measurement was conducted after fatigue test in order to clarify the change of transformation behavior due to the progress of fatigue. Under the temperature below or near the Af, the strain amplitude($\varepsilon_a$)-failure life (Nf) curve showed to be composed of three straight lines with two turning points. Of the 2 turning points, the upper one was coincident with the elastic limit strain and the lower one with the proportional limit strain. With rising of the test temperature above Af, the pattern of $\varepsilon_a$-Nf curve changed gradually to composition of 2 straight lines. The $\varepsilon_a$-Nf curve shifted depending on test temperature. In the short and medium life zones, the higher the temperature was, the shorter the fatigue life. However, in the long life zone, above the Af temperature, the fatigue life was not affected by the temperature. The transformation enthalpy measured after fatigue test was dependent on Nf, $\varepsilon_a$, and test temperature.

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수정 다층 모델을 이용한 이력곡선의 묘사 (Description of Hysteresis Loops using Modified Overlay Model)

  • 윤삼손;홍성구;이순복
    • 대한기계학회논문집A
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    • 제27권11호
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    • pp.1856-1863
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    • 2003
  • Overlay model had several advantages to describe hysteretic behavior of material and showed good capability for many engineering materials. However, this model is only applicable to material obeying Masing postulate. Some materials such as 316L stainless steel do not follow Masing postulate and show cyclic hardening(or softening) and strain range dependence. Low cycle fatigue tests of 316L stainless steel at 600$^{\circ}C$ were performed to investigate the characteristics of cyclic behavior of non-Masing material. From all tests cyclic softening was observed. There were differences in elastic limit of hysteresis loop according to applied strain range. To consider these features, modified overlay model was developed. Yield stresses of subelements were divided into isotropic and anisotropic part to describe the non-Masing behavior. The plastic strain range memorization was introduced to consider the strain range dependence. The prediction using modified overlay model showed a good accordance to actual hysteresis loops.

Measurement reliability of irreversible stress/strain limits in Sn-Cu double layer stabilized IBAD/RCE-DR processed GdBCO coated conductor tapes under uniaxial tension at 77 K

  • Bautista, Zhierwinjay;Diaz, Mark Angelo;Shin, Hyung-Seop;Lee, Jae-Hun
    • 한국초전도ㆍ저온공학회논문지
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    • 제20권4호
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    • pp.36-40
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    • 2018
  • In this study, the electromechanical properties in Sn-Cu double layer stabilized GdBCO coated conductor (CC) tapes with and without external lamination under uniaxial tension were examined at 77 K and self-field. Their irreversible stress and strain limits were determined using a loading-unloading scheme based on different critical current ($I_c$) recovery criteria. The repeated tests were performed and statistical estimation was done to check the reproducibility depending on the criterion adopted in evaluating the electromechanical properties. From the results, it showed that the Sn-Cu double-layer stabilized CC tapes have the higher irreversible stress limit, but lower irreversible strain limit as compared to brass laminated ones. Through the repeated tests, it can be found that a small scattering of irreversible limits existed in both CC tape samples. Finally, similar strain sensitivity of $I_c$ in both CC tapes was obtained.

면외압을 받는 판재의 국부네킹 발생 조건 (Localized necking condition of sheet metals is subjected to out-of plane force)

  • 정태훈
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 춘계학술대회 논문집
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    • pp.579-584
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    • 2002
  • In press forming of sheet metals, the material sheet is usually subjected to very large plastic strain under in-plane stressing. Moreover, the sheet also very often is subjected to out-of-plane compressive force between tools such as the upper and lower dies, the blank holder and the die, and so forth. In this paper, it is clearly demonstrated theoretically that out-of-plane stress may notably raise the forming limit strain and thus it cm be effectively utilized to avoid earlier fracture of the sheet in press forming.

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