• 제목/요약/키워드: high current density

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다층 FCA 용착금속의 수소취성 저항성 및 확산성 수소 방출 거동 (Hydrogen Embrittlement Resistance and Diffusible Hydrogen Desorption Behavior of Multipass FCA Weld Metals)

  • 유재석;곽현;이명진;김용덕;강남현
    • Journal of Welding and Joining
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    • 제31권6호
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    • pp.112-118
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    • 2013
  • In this study, constant loading test (CLT) was performed to evaluate the hydrogen embrittlement resistance for multipass FCA weld metals of 600MPa tensile strength grade. The microstructures of weld metal-2 having the smallest carbon equivalent (Ceq=0.37) consisted of grain boundary ferrite and widmanstatten ferrite in the acicular ferrite matrix. The weld metal-1 having the largest Ceq=0.47, showed the microstructures of grain boundary ferrite, widmanstatten ferrite and the large amount of bainite (vol.%=19%) in the acicular ferrite matrix. The weld metal-3 having the Ceq=0.41, which was composed of grain boundary ferrite, widmanstatten ferrite, and the small amount of bainite (vol.%=9%) in the acicular ferrite matrix. Hydrogen desorption spectrometry (TDS) used to analyze the amount of diffusible hydrogen and trapping site for the hydrogen pre-charged specimens electrochemically for 24 hours. With increasing the current density of hydrogen pre-charging, the released amount of diffusible hydrogen was increased. Furthermore, as increasing carbon equivalent of weld metals, the released diffusible hydrogen was increased. The main trapping sites of diffusible hydrogen for the weld metal having a low carbon equivalent (Ceq=0.37) were grain boundaries and those of weld metals having a relatively high carbon equivalent (Ceq: 0.41~0.47) were grain boundaries and dislocation. The fracture time for the hydrogen pre-charged specimens in the constant loading test was decreased as the carbon equivalent increased from 0.37 to 0.47. This result is mainly due to the increment of bainite that is vulnerable to hydrogen embrittlement.

저 에너지 표면 개질 이온원이 설치된 진공 웹 공정을 이용한 2층 flexible copper clad laminate 제작 (Fabrication of 2-layer Flexible Copper Clad Laminate by Vacuum Web Coater with a Low Energy Ion Source for Surface Modification)

  • 최형욱;박동희;최원국
    • 한국재료학회지
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    • 제17권10호
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    • pp.509-515
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    • 2007
  • In order to fabricate adhesiveless 2-layer flexible copper clad laminate (FCCL) used for COF (chip on film) with high peel strength, polyimide (PI; Kapton-EN, $38\;{\mu}m$) surface was modified by reactive $O_2^+$ and $N_2O^+$ ion beam irradiation. 300 mm-long linear electron-Hall drift ion source was used for ion irradiation with ion current density (J) higher than $0.5\;mA/cm^2$ and energy lower than 200 eV. By vacuum web coating process, PI surface was modified by linear ion source and then 10-20 nm thick Ni-Cr and 200 nm thick Cu film were in-situ sputtered as a tie layer and seed layer, respectively. Above this sputtered layer, another $8-9{\mu}m$ thick Cu layer was grown by electroplating and subsequently acid and base resistance and thermal stability were tested for examining the change of peel strength. Peel strength for the FCCLs treated by both $O_2^+$ and $N_2O^+$ ion irradiation showed similar magnitudes and increased as the thickness of tie layer increased. FCCL with Cu (200 nm)/Ni-Cr (20 nm)/PI structure irradiated with $N_2O^+$ at $1{\times}10^{16}/cm^2$ ion fluence was proved to have a strong peel strength of 0.73 kgf/cm for as-received and 0.34 kgf/cm after thermal test.

고체산화물 연료전지에서 가스채널/리브 폭의 영향에 관한 연구 (Effect of Gas Channel/Rib Width in Solid Oxide Fuel Cells)

  • 전동협;신동열;유광현;송락현
    • 대한기계학회논문집B
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    • 제41권2호
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    • pp.109-115
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    • 2017
  • 전산유체해석(CFD) 기법을 이용하여 음극 지지체형 고체산화물 연료전지(SOFC)에 대한 수치해석을 수행하였다. 평판형 구조의 SOFC 에서 가스채널과 리브폭 변화에 따른 성능과 온도균일성에 관한 연구가 이루어졌다. 전산해석 툴로서는 공개소스 전산유체해석 툴박스인 OpenFOAM 을 이용하였다. 수치해석결과, 산소고갈이 일어나지 않는 범위 내에서 가스채널과 리브폭의 증가는 성능과 온도 균일성에 크게 영향을 미치지 않음을 알 수 있었다. 하지만 넓은 리브폭의 사용과 고전류밀도에서의 작동은 산소고갈로 인한 성능저하의 가능성이 있음을 확인하였다.

금속수소 전극의 방전기구에 대한 수학적 모델 (A Mathematical Model for the Discharge Mechanism of a Metal Hydride Electrode)

  • 신치범;홍정호;윤경석;조병원;조원일;전귀
    • 공업화학
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    • 제9권5호
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    • pp.768-773
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    • 1998
  • 금속수소 전극의 방전시 일어나는 방전과정을 설명할 수 있는 방전반응기구에 대한 수학적 모델을 제시하였다. 유한요소법을 이용하여 방전도중의 전극전위의 변화와 금속수소 입자내의 수소농도분포를 계산할 수 있는 전산모사 프로그램을 개발하였다. 방전전류의 세기, 금속수소 입자의 크기, 금속수소입자 내에서의 수소의 확산계수 및 전극의 공극률 등을 변화시키면서 해석을 실시한 바에 의하면, 이러한 인자들이 복합적으로 작용하여 금속수소전극의 방전특성을 결정하고 금속수소 입자내의 수소의 이용율에 영향을 미침을 알 수 있었다. 따라서 고율방전을 하면서도 금속수소 입자내의 수소의 이용율을 높임으로써 금속수소 전극의 방전특성을 향상시키기 위해서는 전극설계인자들의 최적화가 필요함을 확인할 수 있었다.

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Nanocomposite Coating with TiAlN and Amorphous Carbon Phases Synthesized by Reactive Magnetron Sputtering

  • Kim, Bom Sok;Kim, Dong Jun;La, Joung Hyun;Lee, Sang Yong;Lee, Sang Yul
    • 대한금속재료학회지
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    • 제50권11호
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    • pp.801-808
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    • 2012
  • TiAlCN coatings with various C contents were synthesized by unbalanced magnetron sputtering. The characteristics, the crystalline structure, surface morphology, hardness, and friction coefficient of the coatings as a function of the C content were investigated by X-ray diffraction (XRD), atomic force microscopy (AFM), a microhardness tester, and a wear test. In addition, their corrosion behaviors in a deaerated 3.5 wt% NaCl solution at $40^{\circ}C$ were investigated by potentiodynamic polarization tests. The results indicated that the $Ti_{14.9}Al_{15.5}C_{30.7}N_{38.9}$ coating had the highest hardness, elastic modulus, and a plastic deformation resistance of 39 GPa, 359 GPa, and 0.55, respectively, and it also had the lowest friction coefficient of approximately 0.26. Comparative evaluation of the TiAlCN coatings indicated that a wide range of coating properties, especially coating hardness, could be obtained by the synthesis methods and processing variables. The microhardness of the coatings was much higher than that from previously reported coating using similar magnetron sputtering processes. It was almost as high as the microhardness measured from the TiAlCN coatings (~41 GPa) synthesized using an arc ion plating process. The potentiodynamic test showed that the corrosion resistance of the TiAlCN coatings was significantly better than the TiAlN coatings, and their corrosion current density ($i_{corr}$), corrosion potentials ($E_{corr}$) and corrosion rate decreased with an increasing C content in the coatings. The much denser microstructure of the coatings due to the increased amount of amorphous phase with increasing C contents in the coatings could result in the the improved corrosion resistance of the coatings.

Modelling of effective irradiation swelling for inert matrix fuels

  • Zhang, Jing;Wang, Haoyu;Wei, Hongyang;Zhang, Jingyu;Tang, Changbing;Lu, Chuan;Huang, Chunlan;Ding, Shurong;Li, Yuanming
    • Nuclear Engineering and Technology
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    • 제53권8호
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    • pp.2616-2628
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    • 2021
  • The results of effective irradiation swelling in a wide range of burnup levels are numerically obtained for an inert matrix fuel, which are verified with DART model. The fission gas swelling of fuel particles is calculated with a mechanistic model, which depends on the external hydrostatic pressure. Additionally, irradiation and thermal creep effects are included in the inert matrix. The effects of matrix creep strains, external hydrostatic pressure and temperature on the effective irradiation swelling are investigated. The research results indicate that (1) the above effects are coupled with each other; (2) the matrix creep effects at high temperatures should be involved; and (3) ranged from 0 to 300 MPa, a remarkable dependence of external hydrostatic pressure can be found. Furthermore, an explicit multi-variable mathematic model is established for the effective irradiation swelling, as a function of particle volume fraction, temperature, external hydrostatic pressure and fuel particle fission density, which can well reproduce the finite element results. The mathematic model for the current volume fraction of fuel particles can help establish other effective performance models.

계층적 다공구조를 갖는 Fe2O3 나노섬유의 리튬 이차전지 음극소재 적용 (Application of Hierarchically Porous Fe2O3 Nanofibers for Anode Materials of Lithium-ion Batteries)

  • 조민수;조중상
    • Korean Chemical Engineering Research
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    • 제57권2호
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    • pp.267-273
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    • 2019
  • 본 연구는 메조-, 마크로- 기공이 상호 연결된 계층적 다공구조를 갖는 $Fe_2O_3$ 나노섬유를 전기방사 및 후 열처리 과정을 통해 합성하였다. 구조체 내 마크로 기공은 $Fe(acac)_3$/polyacrylonitrile 연속상을 포함하는 섬유 내 분산상으로 존재하는 polystryrene을 열처리 과정 중 선택적으로 분해함으로써 생성시켰다. 또한, 전기방사 공정 동안 침투된 수분의 기화로 형성된 메조 기공은 마크로 기공과 상호연결되어 최종 계층적 다공구조를 갖는 $Fe_2O_3$ 나노섬유를 형성했다. 계층적 다공구조를 갖는 $Fe_2O_3$ 나노섬유의 초기 방전용량과 Coulombic 효율은 $1.0A\;g^{-1}$의 전류밀도에서 $1190mA\;h\;g^{-1}$, 79.2% 였으며, 1000 사이클 후의 방전 용량은 $792mA\;h\;g^{-1}$였다. 계층적 다공구조를 갖는 $Fe_2O_3$ 나노섬유는 높은 구조적 안정성과 형태학적 이점으로 인해 우수한 리튬 이온 저장 성능을 나타냈다.

Urea를 이용한 바나듐 레독스 흐름 전지용 카본 펠트 전극 개발 (Development of Carbon Felt Electrode Using Urea for Vanadium Redox Flow Batteries)

  • 김소연;김한성
    • Korean Chemical Engineering Research
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    • 제57권3호
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    • pp.408-412
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    • 2019
  • 본 연구에서는 urea를 이용해 질소 도핑된 카본 펠트 전극을 제조하고 이를 바나듐 레독스 흐름 전지용 전극으로 적용하였다. Urea는 암모니아 보다 취급이 용이할 뿐 아니라 고온 열분해를 통해 $NH_2$ 라디칼이 발생하여 탄소 표면에 질소 작용기를 만들고 이는 바나듐 이온의 산화/환원 반응을 향상시키는 활성점(active site)로 작용한다. Urea로 활성화된 카본 펠트 전극은 $150mA/cm^2$의 전류 밀도에서 14.9 Ah/L의 방전 용량을 보였으며 이는 산소작용기로 활성화된 카본 펠트(OGF) 및 비활성화 카본 펠트(GF)보다 각각 23% 및 187% 더 높았다. 이러한 결과는 urea로 활성화된 카본 펠트 전극이 레독스 흐름 전지용 전극 소재로 사용될 수 있는 가능성을 보여준다.

First-principles studies on mechanical, electronic, magnetic and optical properties of new multiferroic members BiLaFe2O6 and Bi2FeMnO6: Originated from BiFeO3

  • Tuersun, Yisimayili;Rouzhahong, Yilimiranmu;Maimaiti, Maihemuti;Salamu, Abidiguli;Xiaerding, Fuerkaiti;Mamat, Mamatrishat;Jing, Qun
    • Current Applied Physics
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    • 제18권12호
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    • pp.1473-1479
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    • 2018
  • Recently multiferroic materials have attract great interest for the applications on memorial, spintronic and magneto-electric sensor devices for their spontaneous magneto-electric coupling properties. Research and development of the various kinds of multiferroics are indispensable factor for a new generation multifunctional materials. In this research, mechanical, electronic, magnetic and nonlinear optical properties of La modified $BiLaFe_2O_6$ (BLFO) and Mn modified $Bi_2FeMnO_6$ (BFMO) were studied as new members of multiferroic $BiFeO_3$ (BFO) series by first-principles calculations, and compared with the pure BFO to discover the optimized properties. Our results show that BLFO and BFMO have good mechanical stability as revealed by elastic constants that satisfy the stability criteria. All these compounds exhibit anisotropic and ductile nature. The enhanced properties by La and Mn substitution, such as increased hardness, improved magnetism, decreased band gap and comparable second harmonic generation responses reveal that the new multiferroic members of BLFO and BFMO would get wider application than their BFO counterpart. Our study is expected to providing an appropriate mechanical reference data as guidance for engineering of high efficiency multifunctional devices with the BFO series.

염산에 의한 단중벽 탄소나노튜브 정제와 전자방출 특성 평가 (Purification of Single-walled Carbon Nanotubes by HCl Treatment and Analysis of the Field Emission Property)

  • 류승철;정다미;안기태;이한성;이내성;박윤선;석중현
    • 대한금속재료학회지
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    • 제48권4호
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    • pp.335-341
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    • 2010
  • High-quality single-walled carbon nanotubes (SWCNTs) were synthesized by catalytic decomposition of $C_2H_2$ using Fe-Mo/MgO catalyst at $800^{\circ}C$. The as-synthesized SWCNTs typically occurred in the form of a bundle with a diameter of 10~20 nm together with amorphous carbon and catalytic impurities, which were removed by a two-step purification process consisting of oxidation and an acid treatment. The oxidation step, using an $O_2$-Ar mixture at $380^{\circ}C$ for 5 hr in a vertical-type furnace and a $HNO_3$ treatment at $100^{\circ}C$ for one hour, was utilized to remove the amorphous carbon particles. Subsequently, metallic catalysts were removed in HCl at room temperature for 5 hr under magnetic stirring. The SWCNT suspension was prepared by dispersing the purified SWCNTs in an aqueous sodium dodecyl benzene sulfonate solution with horn-type sonication. This was then air-sprayed on glass to fabricate CNT field emitters. The samples had a turn-on field value of 4 V/${\mu}m$ and a current density of 0.67 mA/$cm^2$ at 9 V/${\mu}m$. Increasing the HCl treatment time improved the field emission properties.