• Title/Summary/Keyword: high burnup

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Neutronic analysis of fuel assembly design in Small-PWR using uranium mononitride fully ceramic micro-encapsulated fuel using SCALE and Serpent codes

  • Hakim, Arief Rahman;Harto, Andang Widi;Agung, Alexander
    • Nuclear Engineering and Technology
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    • v.51 no.1
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    • pp.1-12
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    • 2019
  • One of proposed Accident Tolerant Fuel (ATF) concept is fully ceramic micro-encapsulated fuel (FCMF). FCMF using uranium mononitride (UN) has better safety aspects than $UO_2$ pellet fuel although it might not have a better neutronic performance due to the presence of matrix and high neutron-induced interaction of $^{14}N$. Before implementing UN-FCMF technology in Small-PWR, further research must be taken place to make sure the proposed design of fuel assembly has inherent safety features and maintain the fuel performance. This study focusses on the neutronic analysis of UN-FCMF based fuel assembly using Serpent and SCALE codes. It is shown in the proposed fuel assembly design has inherent safety features with respect to the fuel temperature reactivity coefficient, void reactivity coefficient, and moderator temperature reactivity coefficient. It is noted that the use of FCMF leads to a lower ratio of burnup to $^{235}U$ enrichment ratio compared to the $UO_2/Zr$ fuel.

Design optimization of cylindrical burnable absorber inserted into annular fuel pellets for soluble-boron-free SMR

  • Jo, YuGwon;Shin, Ho Cheol
    • Nuclear Engineering and Technology
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    • v.54 no.4
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    • pp.1464-1470
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    • 2022
  • This paper presents a high performance burnable absorber named as CIMBA (Cylindrically Inserted and Mechanically Separated Burnable Absorber) for the soluble-boron-free SMR. The CIMBA is the cylindrical gadolinia inserted into the annular fuel pellets. Although the CIMBA utilizes the spatial self-shielding effect of the fuel material, a large reactivity upswing occurs when the gadolinia is depleted. To minimize the reactivity swing of the CIMBA-loaded FA, two approaches were investigated. One is controlling the spatial self-shielding effect of the CIMBA as burnup proceeds by a multi-layered structure of the CIMBA (ML-CIMBA) and the other is the mixed-loading of two different types of CIMBA (MIX-CIMBA). Both approaches show promising performances to minimize the reactivity swing, where the MIX-CIMBA is more preferable due to its simpler fabrication process. In conclusion, the MIX-CIMBA is expected to accelerate the commercialization of the CIMBA and can be used to achieve an optimal soluble-boron-free SMR core design.

Resistance, electron- and laser-beam welding of zirconium alloys for nuclear applications: A review

  • Slobodyan, Mikhail
    • Nuclear Engineering and Technology
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    • v.53 no.4
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    • pp.1049-1078
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    • 2021
  • The review summarizes the published data on the widely applied electron-beam, laser-beam, as well as resistance upset, projection, and spot welding of zirconium alloys for nuclear applications. It provides the results of their analysis to identify common patterns in this area. Great attention has been paid to the quality requirements, the edge preparation, up-to-date equipment, process parameters, as well as post-weld treatment and processing. Also, quality control and weld repair methods have been mentioned. Finally, conclusions have been drawn about a significant gap between the capabilities of advanced welding equipment to control the microstructure and, accordingly, the properties of welded joints of the zirconium alloys and existing algorithms that enable to realize them in the nuclear industry. Considering the ever-increasing demands on the high-burnup accident tolerant nuclear fuel assemblies, great efforts should be focused on the improving the welding procedures by implementing predefined heat input cycles. However, a lot of research is required, since the number of possible combinations of the zirconium alloys, designs and dimensions of the joints dramatically exceeds the quantity of published results on the effect of the welding parameters on the properties of the welds.

Microstructural Properties of the Insoluble Residue in a Simulated Spent Fuel

  • Kim, J.S.;Song, B.C.;Jee, K.Y.;Kim, J.G.;Chun, K.S.
    • Nuclear Engineering and Technology
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    • v.30 no.2
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    • pp.99-111
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    • 1998
  • Chemical composition of the insoluble residue in a simulated spent PWR fuel(SIMRJEL) were studied. SIMFUELS were prepared by adding calculated amount of FP(fission product) elements with a burnup of 3.6% FIMA(fission per initial metal atom) to uranium in nitrate solution, evaporating the mixed solution to dryness, calcining at 90$0^{\circ}C$ in a stream of 4% H$_2$ + 96% He, and heating the pellet at 140$0^{\circ}C$ under high and low oxygen potentials. Insoluble residue was obtained from the dissolution of the SIMFUEL with HNO$_3$(1 : 1). The chemical composition of the SIMFUELs and the insoluble residues was determined by EPMA(electron probe microanalysis), XPS(X-ray photoelectron spectroscopy) and by XRD (X-ray diffraction) measurements. All of the insoluble residues suspended and precipitated were composed mainly of Mo, Ru with a small amount of Zr, Rh, Pd and Cd. The amount of insoluble residue(<1 wt.%) and a Mo/Ru ratio decreased with increasing oxygen potential. Formation of the zirconium molybdate precipitate, ZrMo$_2$O$_{7}$(OH)$_2$($H_2O$)$_2$, was observed in the residues. The possible role of Mo on the phase formation was discussed in regard to oxygen potential.l.

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Fixed neutron absorbers for improved nuclear safety and better economics in nuclear fuel storage, transport and disposal

  • M. Lovecky;J. Zavorka;J. Jirickova;Z. Ondracek;R. Skoda
    • Nuclear Engineering and Technology
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    • v.55 no.6
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    • pp.2288-2297
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    • 2023
  • Current designs of both large reactor units and small modular reactors utilize a nuclear fuel with increasing enrichment. This increasing demand for better nuclear fuel utilization is a challenge for nuclear fuel handling facilities. The operation with higher enriched fuels leads to reduced reserves to legislative and safety criticality limits of spent fuel transport, storage and final disposal facilities. Design changes in these facilities are restricted due to a boron content in steel and aluminum alloys that are limited by rolling, extrusion, welding and other manufacturing processes. One possible solution for spent fuel pools and casks is the burnup credit method that allows decreasing very high safety margins associated with the fresh fuel assumption in spent fuel facilities. This solution can be supplemented or replaced by an alternative solution based on placing the neutron absorber material directly into the fuel assembly, where its efficiency is higher than between fuel assemblies. A neutron absorber permanently fixed in guide tubes decreases system reactivity more efficiently than absorber sheets between the fuel assemblies. The paper summarizes possibilities of fixed neutron absorbers for various nuclear fuel and fuel handling facilities. Moreover, an absorber material was optimized to propose alternative options to boron. Multiple effective absorbers that do not require steel or aluminum alloy compatibility are discussed because fixed absorbers are placed inside zirconium or steel cladding.

Conceptual design of a dual drum-controlled space molten salt reactor (D2 -SMSR): Neutron physics and thermal hydraulics

  • Yongnian Song;Nailiang Zhuang;Hangbin Zhao;Chen Ji;Haoyue Deng;Xiaobin Tang
    • Nuclear Engineering and Technology
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    • v.55 no.6
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    • pp.2315-2324
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    • 2023
  • Space nuclear reactors are becoming popular in deep space exploration owing to their advantages of high-power density and stability. Following the fourth-generation nuclear reactor technology, a conceptual design of the dual drum-controlled space molten salt reactor (D2-SMSR) is proposed. The reactor concept uses molten salt as fuel and heat pipes for cooling. A new reactivity control strategy that combines control drums and safety drums was adopted. Critical physical characteristics such as neutron energy spectrum, neutron flux distribution, power distribution and burnup depth were calculated. Flow and heat transfer characteristics such as natural convection, velocity and temperature distribution of the D2-SMSR under low gravity conditions were analyzed. The reactivity control effect of the dual-drums strategy was evaluated. Results showed that the D2-SMSR with a fast spectrum could operate for 10 years at the full power of 40 kWth. The D2-SMSR has a high heat transfer coefficient between molten salt and heat pipe, which means that the core has a good heat-exchange performance. The new reactivity control strategy can achieve shutdown with one safety drum or three control drums, ensuring high-security standards. The present study can provide a theoretical reference for the design of space nuclear reactors.

Analysis of Burnable Poison Effect on Power Distribution using Power Sensitivity Coefficient Concept (출력민감도 계수개념을 이용한 가연성 독붕봉이 출력분포에 미치는 영 향의 분석)

  • Yi, Yu-Han;Oh, Soo-Youl;Seong, Seung-Hwan;Lee, Un-Chul
    • Nuclear Engineering and Technology
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    • v.20 no.1
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    • pp.19-26
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    • 1988
  • The low leakage leading pattern has features as the placement of some fresh fuel assemblies in the core interior to reduce the neutron fluence on the pressure vessel and to enhance the neutron economics. But as fresh fuel assemblies are loaded in the core interior, the local power tends to exceed safety limit due to the high reactivity of the fresh assemblies. Therefore, a large number of burnable poisons must be utilized in a low leakage scheme to suppress the high assembly power as well as the excess reactivity. In this study the effects of burnable poisons are treated as a perturbation on the power distribution, and the 'Power Sensitivity Coefficient' concept is adopted. An application study is performed for cycle 1 of the Korea Nuclear Unit-7 (KNU-7) to justify the usefulness of the reverse depletion method coupled with the above concept. To obtain the optimal burnable poision distribution at the given burnup step, the linear programming technique is adopted. The result shows maximum 4.5% error in the amount of burnable poisons between the calculated and the reference values. It is concluded that the design methodology which consists of the reverse depletion, the power sensitivity coefficient concept, and the linear programming technique can be used to find the optimal turnable poison distribution.

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PROGRESS IN NUCLEAR FUEL TECHNOLOGY IN KOREA

  • Song, Kun-Woo;Jeon, Kyeong-Lak;Jang, Young-Ki;Park, Joo-Hwan;Koo, Yang-Hyun
    • Nuclear Engineering and Technology
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    • v.41 no.4
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    • pp.493-520
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    • 2009
  • During the last four decades, 16 Pressurized Water Reactors (PWR) and 4 Pressurized Heavy Water Reactors (PHWR) have been constructed and operated in Korea, and nuclear fuel technology has been developed to a self-reliant state. At first, the PWR fuel design and manufacturing technology was acquired through international cooperation with a foreign partner. Then, the PWR fuel R&D by Korea Atomic Energy Research Institute (KAERI) has improved fuel technology to a self-reliant state in terms of fuel elements, which includes a new cladding material, a large-grained $UO_2$ pellet, a high performance spacer grid, a fuel rod performance code, and fuel assembly test facility. The MOX fuel performance analysis code was developed and validated using the in-reactor test data. MOX fuel test rods were fabricated and their irradiation test was completed by an international program. At the same time, the PWR fuel development by Korea Nuclear Fuel (KNF) has produced new fuel assemblies such as PLUS7 and ACE7. During this process, the design and test technology of fuel assemblies was developed to a self-reliant state. The PHWR fuel manufacturing technology was developed and manufacturing facility was set up by KAERI, independently from the foreign technology. Then, the advanced PHWR fuel, CANFLEX(CANDU Flexible Fuelling), was developed, and an irradiation test was completed in a PHWR. The development of the CANFLEX fuel included a new design of fuel rods and bundles.. The nuclear fuel technology in Korea has been steadily developed in many national R&D programs, and this advanced fuel technology is expected to contribute to a worldwide nuclear renaissance that can create solutions to global warming.

CORE DESIGN FOR HETEROGENEOUS THORIUM FUEL ASSEMBLIES FOR PWR (II) - THERMAL HYDRAULIC ANALYSIS AND SPENT FUEL CHARACTERISTICS

  • BAE KANG-MOK;HAN KYU-HYUN;KIM MYUNG-HYUN;CHANG SOON-HEUNG
    • Nuclear Engineering and Technology
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    • v.37 no.4
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    • pp.363-374
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    • 2005
  • A heterogeneous thorium-based Kyung Hee Thorium Fuel (KTF) assembly design was assessed for application in the APR-1400 to study the feasibility of using thorium fuel in a conventional pressurized water reactor (PWR). Thermal hydraulic safety was examined for the thorium-based APR-1400 core, focusing on the Departure from Nucleate Boiling Ratio (DNBR) and Large Break Loss of Coolant Accident (LBLOCA) analysis. To satisfy the minimum DNBR (MDNBR) safety limit condition, MDNBR>1.3, a new grid design was adopted, that enabled grids in the seed and blanket assemblies to have different loss coefficients to the coolant flow. The fuel radius of the blanket was enlarged to increase the mass flow rate in the seed channel. Under transient conditions, the MDNBR values for the Beginning of Cycle (BOC), Middle of Cycle (MOC), and End of Cycle (EOC) were 1.367, 1.465, and 1.554, respectively, despite the high power tilt across the seed and blanket. Anticipated transient for the DNBR analysis were simulated at conditions of $112\%$ over-power, $95\%$ flow rate, and $2^{\circ}C$ higher inlet temperature. The maximum peak cladding temperature (PCT) was 1,173K for the severe accident condition of the LBLOCA, while the limit condition was 1,477K. The proliferation resistance potential of the thorium-based core was found to be much higher than that of the conventional $UO_2$ fuel core, $25\%$ larger in Bare Critical Mass (BCM), $60\%$ larger in Spontaneous Neutron Source (SNS), and $155\%$ larger in Thermal Generation (TG) rate; however, the radio-toxicity of the spent fuel was higher than that of $UO_2$ fuel, making it more environmentally unfriendly due to its high burnup rate.

Coupled irradiation-thermal-mechanical analysis of the solid-state core in a heat pipe cooled reactor

  • Ma, Yugao;Liu, Jiusong;Yu, Hongxing;Tian, Changqing;Huang, Shanfang;Deng, Jian;Chai, Xiaoming;Liu, Yu;He, Xiaoqiang
    • Nuclear Engineering and Technology
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    • v.54 no.6
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    • pp.2094-2106
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    • 2022
  • The solid-state core of a heat pipe cooled reactor operates at high temperatures over 1000 K with thermal and irradiation-induced expansion during burnup. The expansion changes the gap thickness between the solid components and the material properties, and may even cause the gap closure, which then significantly influences the thermal and mechanical characteristics of the reactor core. This study developed an irradiation behavior model for HPRTRAN, a heat pipe reactor system analysis code, to introduce the irradiation effects such as swelling and creep. The megawatt heat pipe reactor MegaPower was chosen as an application case. The coupled irradiation-thermal-mechanical model was developed to simulate the irradiation effects on the heat transfer and stresses of the whole reactor core. The results show that the irradiation deformation effect is significant, with the irradiation-induced strains up to 2.82% for fuel and 0.30% for monolith at the end of the reactor lifetime. The peak temperatures during the lifetime are 1027:3 K for the fuel and 956:2 K for monolith. The gap closure enhances the heat transfer but caused high stresses exceeding the yield strength in the monolith.