• Title/Summary/Keyword: heated oil

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A Study for Developing the Thermal Dehydrator (고효율 열 탈수장치 개발에 관한 연구)

  • Lee, Jung-Eun
    • The KSFM Journal of Fluid Machinery
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    • v.7 no.2 s.23
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    • pp.35-40
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    • 2004
  • A generation rate of sludge in Korea had increased dramatically about $200\%$ for a decade. A requirement for high efficiency dewatering system being possible to produce the low water content cake have suggested due to the appearance of commercial and social problems about handling of dewatered cake. The conventional dewatering system with mechanical compression device was not suitable to produce the low water content cake and didn't cope with lots of requirements. Therefore, this paper was to develop the high efficient filter press with the compressive and heating forces through the heating plate to be built between membrane fillet plates. It is possible to produce the low water content cake and improve the dewatering rate, so this equipment positively coped with several types of problems related to the sludge dewatering. The plate heated by heat transfer materials such as steam, hot water and thermo-oil made the sludge make the residual moisture within the cake to discharge easily and to improve the dewatering efficiency of equipment. The pilot scale experiment with 500kg of cake production showed that the dewatering efficiency determined by the final water content and dewatering velocity was improved $30\%$ more than the conventional dewatering equipment.

A Study on the Heat-treatment Technique for Deformation Control of SM45C steel (SM45C 강의 변형제어를 위한 열처리기술에 관한 연구)

  • Ryu, Seong-Gi;Nam, Tae-Hyeon;Park, Jun-Cheol
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.4
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    • pp.78-84
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    • 2001
  • This study deals with the heat-treatment technique of SM45C steel with respect to less of deformation in control. The whole process for the production of landing gear must go through with uniformally controlled heat treatment, where as most deformation usually occur in nonuniform cooling environment. When a heated metal is submerged into a certain quenchant, the rate of cooling rapidity can be measured rather slow during the early stage of the procedure due to an Occurrence of a vapor blanked. As the additional course of cooling action is applied and the vapor from a vapor blanked is destroyed simultaneously, the speed of cooling promptness can be considered rather swift. The object of this study is to control the certain deformations as in the procedure of a heat treatment for landing gear by analyzing and improving the conditions of different substance of quenching liquids. Several noticeable curves indicating the temperature variation on the ap-plied metals during the cooling procedures, along with detectable rates of water verses oil and that of different polymer solutions are illustrated.

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The Properties of carbonized and activated RDF (탄화 및 활성화된 RDF의 특성 연구)

  • Choi, Yeong-Seok
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.11a
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    • pp.87-90
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    • 2006
  • The experimental study has been done for two kinds of pelletized RDFs to Investigate the carbonization effect to the chlorine concentrations, the heating value and the yield of Produced char in variable conditions of the carbonizing temperature and reaction time. One(RDF-1) is made of 100% wasted plastics and the other(RDF-2) is made of 60% wasted paper with 40% wasted plastics. The screw type carbonizer heated Indirectly by oil burner was used for the experiment and RDF feeding rate was 3kg/hr. The carbonizing temperature was 300, 350 400 and $45^{\circ}C$ and the reaction tine was 5, 10 and 15 minutes respectively. As the increase of carbonizing reaction time and temperature, the chlorine reduction rate was increased and oppositely the yield of char was decreased At the temperature of $400^{\circ}C$ and reaction time of 10 minutes the chlorine reduction rate was 60% and the char yield rate was 80% for the RDF-1 and those of RDF-2 were 80% and 75%, respectively. Additional activation experiment to the char produced from RDF-2 was done in the activation reactor by hot steam supply. As the increase of activation time the iodine number was increased. At the activation time of 20 minutes the iodine number was 552mg/g and the yield of activated carbon was 16%.

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Developing Growth Media for Artificial Ground by Blending Calcined Clay and Coconut Peat (소성 점토다공체 및 코코넛 피트를 이용한 인공지반용 혼합배지의 개발)

  • 심경구;허근영;강호철
    • Journal of the Korean Institute of Landscape Architecture
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    • v.27 no.3
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    • pp.109-113
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    • 1999
  • The objective of this research was to develop growth media for artificial ground by blending calcined clay and coconut peat. To achieve this, aggregates of clay particles were mixed with disel oil and heated to high temperature(1150~120$0^{\circ}C$) to expand clays. The particle sizes of expanded clay were controlled to 2~5mm in diameter. Then expanded clayes were mixed with coconut peat and changes of soil physicochemical properties and their effect on plant growth of Hedera L. were determined. The infiltration rate of calcined clay was very high, but the water holding capacity, the cation exchange capacity(CEC), and the nutrient contents were low. The characteritics of coconut peat was vice verse to calcined clay. This indicates that the mixture of calcined clay and coconut peat have the better characteristics than each material. As compared to mineral soil, the infiltration rate, the water holding capacity, the CEC and the nutrient contents increased, but bulk density decreased to about 1/4. And, Hedera L. grown in the mixture of calcined clay and coconut peat(6:4, v/v) had higher plant height, longer leaf length, more total number of leaves per plant and fresh weight than that grown in mineral soil, but statistical differences were not observed between two treatments.

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A Numerical Study on the Characteristic of Mixed Convection Between Inclined Parallel Plates (경사진 평행평판 내 혼합대류 열전달 특성에 관한 수치적 연구)

  • Piao, R.L.;Bae, D.S.;Kwon, O.B.
    • Journal of Power System Engineering
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    • v.10 no.2
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    • pp.29-35
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    • 2006
  • Two-dimensional numerical simulation has been performed to investigate mixed convection heat transfer between inclined parallel plates with bottom-heated and top-cooled uniformly. The ratio of parallel plate length to height is 9.33, Prandtl number is 909(that of silicone oil at 298K) and Rayleigh number is 8600. In the ranges of the Reynolds number Re from 0 to 1.8 and the angle of inclination ${\theta}$ from 0 to 90 degree. The governing equations are discretized using the finite volume method. In this study, the effects of the Reynolds number, the angle of inclination, and the local and mean Nusselt numbers are presented and discussed. It is found that the periodic flow of mixed convection between inclined parallel plates is shown at $0^{\circ}{\leq}\;{\theta}<30^{\circ},\;Re<0.063$, and the flow pattern can be classified into three patterns which depend on Reynolds number and the angle of inclination. The minimum average Nusselt numbers occur at Re=0.05 regardless of the angle of inclination.

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Characteristic of Refrigerant for Heat-treatment Deformation Control of SM45C Steel (SM45G강의 열처리변형 제어를 위한 냉각매질의 특성)

  • Lyu, S.;Nam, T.;Ahn, M.;Park, J.
    • Journal of the Korean Society for Heat Treatment
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    • v.13 no.5
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    • pp.330-336
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    • 2000
  • This study deals with the characteristic of refrigerant for heat-treatment deformation control of SM45C steel. The control of heat-treatment deformation must need the progress of production parts for a landing gear. Most of the deformation is occurred on unequal cooling. The unequal cooling is occurred by a property of quenching refrigeration. When a heated metal is deposited in the refrigeration, the cooling speed is so slow in early period of cooling because of occurring a steam-curtain. After more cooling, the steam-curtain is destroyed. In this progress, the cooling speed is very fast. The object of this study is to control the deformation of heat-treatment for landing gear by improving the conditions of quenching. The cooling curves and cooling rates of water, oil and polymer solution are obtained and illustrated. From the characteristics of the quenching refrigerant, the effects of heat-treatments on thermal deformation and fatigue strength are also investigated.

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Injection Molding of High Aspect Ratio Nano Features Using Stamper Heating/Cooling Process (스탬퍼 가열/냉각을 이용한 고세장비 나노 구조물 성형)

  • Yoo, Y.E.;Choi, S.J.;Kim, S.K.;Choi, D.S.;Whang, K.H.
    • Transactions of Materials Processing
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    • v.16 no.1 s.91
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    • pp.20-24
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    • 2007
  • Polypropylene substrate with hair-like nano features(aspect $ratio{\sim}10$) on the surface is fabricated by injection molding process. Pure aluminum plate is anodized to have nano pore array on the surface and used as a stamper for molding nano features, The size and the thickness of the stamper is $30mm{\times}30mm$ and 1mm. The fabricated pore is about 120nm in diameter and 1.5 um deep. For molding of a substrate with nano-hair type of surface features, the stamper is heated up over $150^{\circ}C$ before the filling stage and cooled down below $70^{\circ}C$ after filling to release the molded part. For heating the stamper, stamper itself is used as a heating element by applying electrical power directly to each end of the stamper. The stamper becomes cooled down without circulation of coolant such as water or oil. With this new stamper heating method, nano hairs with aspect ratio of about 10 was successfully injection molded. We also found the heating & cooling process of the stamper is good for releasing of molded nano-hairs.

Thermal Deformation Simulation of Boron Steel Square Sheet in Fluid Cooling Process (사각판재 보론강을 사용한 유체냉각공정에서의 열변형 해석)

  • Suh, C.H.;Kwon, T.H.;Jeon, H.W.;Oh, S.K.;Park, C.D.;Choi, H.Y.;Moon, W.S.
    • Transactions of Materials Processing
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    • v.26 no.1
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    • pp.5-10
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    • 2017
  • Fluid cooling is one of the manufacturing processes used to control mechanical properties, and is recently used for hot stamping of automobile parts. The formed part at room temperature is heated and then cooled rapidly using various fluids in order to obtain better mechanical properties. The formed part may undergo excessive thermal deformation during rapid cooling. In order to predict the thermal deformation during fluid cooling, a coupled simulation of different fields is needed. In this study, cooling simulation of boron steel square sheet was performed. Material properties for the simulation were calculated from JMatPro, and three convection heat transfer coefficients such as water, oil and air were obtained from the experiments. It was found that the thermal deformation increased when the difference of cooling rate of sheet face increased, and the thermal deformation increased when the thickness of sheet decreased.

A Study on the Thermal Deformation Simulation of Spur Gear According to the Heat Zones in Heat Treatment Process (열처리 공정에서 가열 영역에 따른 평기어의 열변형 해석에 관한 연구)

  • Kim, Jin-Rok;Yoon, Sung-Ho;Jung, Yun-Chul;Suh, Chang-Hee;Kwon, Tae-Ha
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.7
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    • pp.60-66
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    • 2020
  • In order to improve fatigue life of transmission gear carburizing is normally used. Carburizing is a very good process to achieve low cost and high performance. The machined gears are heated up to carburizing temperature and then cooled rapidly in an oil bath to produce high surface hardness. The gears may undergo excessive thermal distortion during heating and rapid cooling. In order to predict the distortion during heating and rapid cooling, a coupled thermo-mechanical simulation is needed. In the current research, the simulation of heating and cooling was performed. The results show that the thermal distortion and the residual stresses are well predicted by the coupled simulation. In addition, induction heating and rapid cooling simulation is carried out to predict the thermal distortion. The amount of distortion is compared. It is shown that induction heating is very effective to reduce thermal distortion.

Marangoni Convection Instability of a Liquid Floating Zone in a Simulated Microgravity (모사된 미세중력장내 액체부유대에서의 Marangoni대류의 불안정성)

  • 이진호;이동진;전창덕
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.2
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    • pp.456-466
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    • 1994
  • Experimental investigation was made to study the mechanism of fluid and thermal oscillation phenomena of surface-tension driven flow in a cylindrical liquid column heated from above which is the low-gravity floating zone simulated on earth. Hexadecane, octadecane, silicon oil (10cs), FC-40 and water are used as the test liquids. The onset of the oscillatory thermocapillary convection appears when Marangoni number exceeds its criteria value and is found to be due to the coupling among velocity and temperature field with the free surface deformation. The frequency of temperature oscillation decreases with increasing aspect ratio for a given diameter and Marangoni number and the oscillation level increases with Marangoni number. The flow pattern in the liquid column appears either as symmetric or asymmetric 3-D flow due to the oscillatory flow in the azimuthal direction. The free surface deformation also occurs either as symmetric or asymmetric mode and its frequency is consistent with those of flow and temperature oscillations. The amplitude of surface deformation also increases with Marangoni number.