• Title/Summary/Keyword: furnace design

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A Study on the Mix Design Model of 40MPa Class High Strength Mortar with Rice Husk Powder Using Neural Network Theory (신경망 이론을 적용한 40MPa급 증해추출 왕겨분말을 혼입한 고강도 무시멘트 모르타르 배합설계모델에 관한 연구)

  • Cho, Seung-Bi;Kim, Young-Su
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.156-157
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    • 2022
  • The purpose of this study is to propose a 40MPa mortar mixed design model that applies the neural network theory to minimize wasted effort in trial and error. A mixed design model was applied to each of the 60 data using fly ash, blast furnace slag fine powder and thickened rice husk powder. And in the neural network model, the optimized connection weight was obtained by repeatedly applying it to the MATLAB. The completed mixed design model was demonstrated by analyzing and comparing the predicted values of the mixed design model with those measured in the actual compressive strength test. As a result of the mixed design verification experiment, the error rates of the double mixed non-cement mortar using blast furnace slag fine powder and rice husk powder at a height of 40MPa were 3.24% and 3.4%. Mixed with fly ash and rice husk powder had an error rate of 3.94% and 5.8%. The error rate of the triple mixed non-cement mortar of the rice husk powder, fly ash, and blast furnace slag fine powder was 2.5% and 5.1%.

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Improvments in Cost Reduction for Vacuum Sintering and Vacuum and Overpressure Sintering for Tungsten Carbides

  • Ermel, Dieter
    • Journal of Powder Materials
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    • v.5 no.4
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    • pp.293-298
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    • 1998
  • In all larger hardmetal workshops furnaces for dewaxing, vacuum sintering or vacuum and overpressure sintering are today's standard. The furnace technology is well established. Equipment specifications such as operating overpressure, determine sintering cost, product quality, safety and reliability of the furnace and ultimately influence the competitiveness of the hard metal procucer in the global market. Essential furnace requirements are an efficient utilization of the furnace, an environmental friendly dewaxing system, high temperature uniformity, metallurgical treatment with process gases, as well as reduced cooling time by means of rapid cooling. Examples of reduced sintering costs are described achieved using a new design of vacuum sintering furnace with an improved rapid cooling device, cooling times are reduced by up to 45%. Additionally, a cost comparison of two different designs of vacuum overpressure sintering furnaces are included.

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A Study on Mortar Strength as Slag Sand Characteristics (슬래그 모래특성에 따른 모르터의 강도에 관한 연구)

  • 박정우;백민수;김성식;임남기;정재동;정상진
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.10a
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    • pp.383-388
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    • 2000
  • In these days, there are out of natural sands in the construction field. It is required that development of substitute material for natural material. The blast-furnace slag could be a good alternative material in this situation. It can help resource recycling and the protection of environment. This study presents that the strength properties of mortar using air-cooled blast-furnace slag sand and water-cooled blast-furnace slag sand. The mixing design of this study have a few factors, three type of unit water, four types of W/C, five types of substitution rate. When air-cooled furnace slag sand used in mortar, as substitution rate is higher, 3, 7-days compression strength and flexural strength are going up. But, in case of water-cooled furnace slag sand mortar, strengths are going down.

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Flow and Heat Transfer along Burner Positions in Aluminium Pool Furnace (버너의 위치에 따른 알루미늄 용해로내의 유동 및 열전달)

  • Kim, Jin-Ho;Kang, Deok-Hong;Kim, Ki-Hong
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1207-1212
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    • 2004
  • For the design of Aluminium pool furnace, position of burner and pool depth effects on flow and temperature field in Aluminium pool furnace are examined by the commercial computational code, CFD-ACE+. From the results, position of burner which is on the same face in side wall is better to distribute the flow field in Al furnace. That yields temperature to distribute more uniformly. And the burner position is on upper wall, fire frame reach pool surface. Customer must consider that, because it make Aluminium to oxidize.

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Estimation of Cadmium Removal Capacity on Furnace Slag in the Change of Initial Concentration and pH (초기농도와 pH 조건의 변화에 따른 제강슬래그의 카드뮴 제거능 평가)

  • Lee, Gwang-Hun;Kim, Eun-Hyup;Park, Jun-Boum;Oh, Myoung-Hak
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.03a
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    • pp.1006-1011
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    • 2010
  • This study was focused on the reactivity of furnace slag against cadmium to design the vertical drain method with reactive column for improving contaminated sea shore sediment. The removal capacity of furnace slag was analyzed using pseudo-second-order model. And the effective parameters of removal test were initial concentration and initial pH. According to equilibrium removal amount and reactive constant calculated by pseudo-second-order model, the removal capacity was analyzed. Equilibrium removal amount of furnace slag was linearly increased as increasing intial cadmium concentration. Because the pH was around 11, the removal mechanism of furnace slag could be both sorption and precipitation. Therefore the removal amount was increased due to initial concentration. pH was increased to around 11 in the case of "No treat", but the pH were 3.8 in the case of "HAc added" and 0.7 in the case of "HCl added". The removal amount was different 4.8, 1.19 and 0.27 mg/g. This results show the pH was major factor to remove cadmium using furnace slag.

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Optimal Mixture Proportion for High Performance Concrete Incorporating Ground Granulated Blast furnace Slag

  • Choi Jae-Jin;Kim Eun-Kyum;Yoo Jung-Hoon
    • Journal of the Korea Concrete Institute
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    • v.17 no.3 s.87
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    • pp.473-480
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    • 2005
  • In this study, a mix design for self compacting concrete was based on Okamura's method and concrete incorporated just a ground granulated blast furnace slag. Replacement ratio of slag is in the range of $20-80\%$ of cement matrix by volume. For the optimal self compactability in mixture incorporating ground granulated blast furnace slag, the paste and mortar tests were first completed. Then the slump flow, elapsed time of 500mm slump flow, V funnel time and filling height by U type box were conducted in concrete. The volume of coarse aggregate in self compacting concrete was in the range of $50-60\%$ to the solid volume percentage of coarse aggregate. Finally, the compressive and splitting tensile strengths were determined in the hardened self compacting concrete incorporating ground granulated blast furnace slag. From the test results, it is desirable for self compacting concrete that the replacement of ground granulated blast furnace slag is in the range of $40-60\%$ of cement matrix by volume and the volume of coarse aggregate to the solid volume percentage of coarse aggregate with a limit of $55\%$.

Study on the Multi-Zone Furnace Analysis Method for Power Plant Boiler (발전용 보일러에 대한 다중영역분할 화로해석 기법의 활용성 연구)

  • Baek, SeHyun;kim, Donggyu;Lee, Jang Ho
    • KEPCO Journal on Electric Power and Energy
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    • v.6 no.4
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    • pp.427-432
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    • 2020
  • In this study, a multi-zone furnace analysis method that couples a 1D energy and mass balance calculation with a 3D radiative heat transfer calculation is tested in order to verify its reliability. The calculated results for a domestic 500 MW capacity coal-fired boiler furnace were compared with the design data of the boiler manufacturer and CFD analysis, and a good agreement was achieved. Although this calculation method is less sophisticated than the CFD furnace analysis, it has an advantage in terms of calculation time while being able to provide the furnace behavior according to the fuel characteristics and operational variable changes. Therefore, it is expected to be useful for boiler operation diagnosis and daily fuel/operation planning.

A Study of Operation Performance Prediction Method for the Gasification Melting Furnace (가스화 용융로의 운전성능 예측기법에 관한 연구)

  • Lee, Min-Do;Choi, Sang-Min
    • 한국연소학회:학술대회논문집
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    • 2005.10a
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    • pp.43-49
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    • 2005
  • Social interest and request about low pollution waste treatment process are growing and gasification melting method, as a new technology concept, is risen. The necessity of engineering analysis to determine design standards and operation condition is required. In this study, the objective and function of components and operation process of various gasification melting furnaces such as shaft type, fluidized bed and Rotary Kiln type gasification melting furnace are reviewed and the design standard and operation range of gasification melting furnace are determined by inspecting the change of output and operation condition with input condition change.

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Quality of Thermal Distribution for Induction Heating with FEM (FEM을 이용한 유도가열로의 열분포 특성)

  • Kim, Ji-Ho;Yoo, Hyo-Yol;Kang, Ho-Hyun;Jeon, Hee-Jong
    • Proceedings of the KIPE Conference
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    • 2005.07a
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    • pp.156-158
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    • 2005
  • The computation of design parameters and the electromagnetic analysis of 0.5 Mw- class Induction furnace with 3-dimensional modeling are Introduced by using FEM techniques, And model of flux distribution and eddy current distribution induced in induction furnace are analyzed and presented. It is more necessary that for melting industry depending on metal material field, the design technique of induction furnace is quite urgent at exchanging introduction of technology between metal material and electrical energy conversion by power electronics field.

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Thermal Characteristics of Concrete Fabricated with Blast Furnace Slag Subjected to Thermal Cycling Condition (고로슬래그 혼입 콘크리트의 고온 조건에서의 열역학 성능)

  • Yang, In-Hwan;Park, Ji-Hun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.4
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    • pp.414-420
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    • 2017
  • The thermal characteristics of concrete fabricated with blast furnace slag were investigated in this paper. Test parameters included water-binder ratio and the content of furnace slag. Experimental program were performed to measure mechanical properties including compressive strength and split tensile strength under high-temperature thermal cycling, and to measure thermal properties including thermal conductivity and specific heat. Test results showed that the residual compressive strength of mixtures with blast furnace slag was greater than that of mixture without blast furnace slag. In addition, thermal conductivity of mixtures with blast furnace slag was greater than that of mixtures without blast furnace slag. It indicates that blast furnace slag was favorable for charging and discharging in thermal energy storage system. Test results of this study would be used to design concrete module system of thermal energy storage.