• 제목/요약/키워드: friction monitoring system

검색결과 54건 처리시간 0.025초

로켓모터용 노즐재의 관대관 마찰용접과 AE평가에 관한 연구 (A Study on Tube-to-Tube Similar Friction Welding of Rocket Motor Nozzle Material and its AE Evaluation)

  • 공유식;오세규;이배섭
    • 한국해양공학회지
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    • 제13권2호통권32호
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    • pp.66-73
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    • 1999
  • This paper presents the experimental examinations and statistical quantitative analysis of the correlation between the cumulative counts of acoustic emission(AE) during plastic deformation periods of the welding and the tensile strength and other properties of the tube-to-tube welded joints of O.D. 30mm (I.D 18mm) nozzle steel. This is a new approach which attempts finally to develop real-time quality monitoring system for friction welding. And this study results in practical possiblility of real-time quality control more than 100% joint efficiency showing good weld no micro structural defects.

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자동차 부품용 강재(SM40C)의 마찰용접 최적화와 AE에 의한 실시간 품질평가에 관한 연구 (A Study on Optimization of Friction Welding of Automobile Component Materials(SM40C) and Its Real Time Quality Evaluation by AE)

  • 오세규;박종배;공유식
    • 한국해양공학회지
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    • 제13권1호통권31호
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    • pp.88-93
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    • 1999
  • This paper presents the experimental examinations and statistical quantitative analysis of the correlation between the cumulative counts of acoustic emission(AE) during plastic deformation periods of the welding and the tensile strength and other properties of the bar-to-bar welded joints of O.D. 16mm shaft(SM40C) as well as the various welding variables. And this is a new approach which attempts finally to develop real-time quality monitoring system for friction welding. The results lead to a practical possibility of real-time quality control more than 100% joint efficiency showing good weld with no micro structural defects.

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Flow Interaction of Sailing Drone using Numerical Method

  • Ngoc, Pham Minh;Choi, Min-Seon;Yang, Changjo
    • 한국항해항만학회:학술대회논문집
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    • 한국항해항만학회 2019년도 추계학술대회
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    • pp.230-232
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    • 2019
  • There is an accelerating need for ocean sensing where autonomous vehicles can play a key role in assisting engineers, researcher and scientists with environmental monitoring and collecting oceanographic data. This paper is performed to develops an autonomous sailing drone to be used as a sensor carrying platform for autonomous data acquisition at Sea. From a sailing drone design viewpoint, it is important to establish reliable prediction methods for sailing drone's resistance. The required power for the propulsion unit depends on the ship resistance and speed. There are three solutions for the prediction of ship resistance as follow analytical methods, model tests in tanks and Computational Fluid Dynamics (CFD). The present paper aims at simulating sailing drone friction resistance using numerical method. The dynamic mesh motion is used to describe the sailing drone movement.

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고압 RTM 공정에서 고속 수지 유동에 의한 섬유 보강재의 변형 거동에 관한 연구 (A Study on Slip Behavior of Fiber Preform by High Speed Resin Flow in High Pressure Resin Transfer Molding)

  • 안종무;성동기;이원오;엄문광;최진호
    • Composites Research
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    • 제27권1호
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    • pp.31-36
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    • 2014
  • 본 연구에서는 고압 RTM 공정에서 고속 수지 유동에 의한 섬유 보강재의 변형 거동에 관한 연구를 진행하였다. 이를 위해 섬유와 금형의 마찰계수 측정 장치와 고압 RTM 공정을 모사하여 preform 변형을 평가하는 장치를 구축하였다. 마찰계수 측정 장치를 통해 금형-섬유 간 Coulomb 마찰계수와 수력학적 마찰 계수를 측정하였고, preform 변형 평가 장치를 통해 preform의 변형이 발생할 때의 유체에 의해 작용하는 외력의 힘을 측정하였다. 마찰계수를 이용하여 마찰력을 구하고 외력과 비교하여 직물의 슬립(slip) 여부를 판별할 수 있었다. 유체에 의해 섬유에 작용하는 외력이 섬유와 금형 사이의 마찰력보다 커지게 되면 직물이 움직이는 것으로 관찰 되었으며, 이는 섬유의 체적률과 마찰계수에 주로 영향을 받는 것으로 나타났다.

사파이어 웨이퍼 DMP에서 마찰력 모니터링을 통한 재료 제거 특성에 관한 연구 (A Study of Material Removal Characteristics by Friction Monitoring System of Sapphire Wafer in Single Side DMP)

  • 조원석;이상직;김형재;이태경;이성범
    • Tribology and Lubricants
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    • 제32권2호
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    • pp.56-60
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    • 2016
  • Sapphire has a high hardness and strength and chemical stability as a superior material. It is used mainly as a material for a semiconductor as well as LED. Recently, the cover glass industry used by a sapphire is getting a lot of attention. The sapphire substrate is manufactured through ingot sawing, lapping, diamond mechanical polishing (DMP) and chemical mechanical polishing (CMP) process. DMP is an important process to ensure the surface quality of several nm for CMP process as well as to determine the final form accuracy of the substrate. In DMP process, the material removal is achieved by using the mechanical energy of the relative motion to each other in the state that the diamond slurry is disposed between the sapphire substrate and the polishing platen. The polishing platen is one of the most important factors that determine the material removal characteristics in DMP. Especially, it is known that the geometric characteristics of the polishing platen affects the material removal amount and its distribution. This paper investigated the material removal characteristics and the effects of the polishing platen groove in sapphire DMP. The experiments were preliminarily carried out to evaluate the sapphire material removal characteristics according to process parameters such as pressure, relative velocity and so on. In the experiment, the monitoring apparatus was applied to analyze process phenomena in accordance with the processing conditions. From the experimental results, the correlation was analyzed among process parameters, polishing phenomena and the material removal characteristics. The material removal equation based on phenomenological factors could be derived. And the experiment was followed to investigate the effects of platen groove on material removal characteristics.

CNC 선반가공 중 속도 센서리스 토크 감시 (Speed Sensorless Torque Monitoring During Machining on CNC Lathe)

  • 홍익준;권원태
    • 대한기계학회논문집A
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    • 제28권3호
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    • pp.222-229
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    • 2004
  • In this paper, the torque of CNC spindle motor during machining is estimated without speed measuring sensor. The CNC spindle system is divided into two parts, the induction spindle motor part and mechanical part. In mechanical part, the variation of the frictional force due to the increment of the cutting torque and the effect of damping coefficient is investigated. Damping coefficient is found to be a function of spindle speed and not influenced by the weight of the load, while frictional force is a function of both the cutting torque and spindle speed. Experimental equations are drawn for damping coefficient and Coulomb friction as a function of spindle speed. Incremental frictional torque Is also obtained as a function of both cutting torque and spindle speed. Graphical programming is used to implement the suggested algorithm to monitor the torque of an induction motor in real time. Torque of the spindle induction motor is estimated well in about average 3% error range under various cutting conditions.

Integrated vibration control and health monitoring of building structures: a time-domain approach

  • Chen, B.;Xu, Y.L.;Zhao, X.
    • Smart Structures and Systems
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    • 제6권7호
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    • pp.811-833
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    • 2010
  • Vibration control and health monitoring of building structures have been actively investigated in recent years but treated separately according to the primary objective pursued. This paper presents a general approach in the time domain for integrating vibration control and health monitoring of a building structure to accommodate various types of control devices and on-line damage detection. The concept of the time-domain approach for integrated vibration control and health monitoring is first introduced. A parameter identification scheme is then developed to identify structural stiffness parameters and update the structural analytical model. Based on the updated analytical model, vibration control of the building using semi-active friction dampers against earthquake excitation is carried out. By assuming that the building suffers certain damage after extreme event or long service and by using the previously identified original structural parameters, a damage detection scheme is finally proposed and used for damage detection. The feasibility of the proposed approach is demonstrated through detailed numerical examples and extensive parameter studies.

열간압연 가열로 슬라브 이송장치 신뢰도 해석 (Reliability Analysis of Slab Transfer Equipment in Hot Rolling Furnace)

  • 배용환
    • 한국안전학회지
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    • 제21권1호
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    • pp.6-14
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    • 2006
  • The development of automatic production systems have required intelligent diagnostic and monitoring functions to overcome system failure and reduce production loss by the failure. In order to perform accurate operations of the intelligent system, implication about total system failure and fault analysis due to each mechanical component failures are required. Also solutions for repair and maintenance can be suggested from these analysis results. As an essential component of a mechanical system, a bearing system is investigated to define the failure behavior. The bearing failure is caused by lubricant system failure, metallurgical deficiency, mechanical condition(vibration, overloading, misalignment) and environmental effects. This study described slab transfer equipment fault train due to stress variation and metallurgical deficiency from lubricant failure by using FTA.

심전도 모니터링 스마트 의류 디자인을 위한 바디매핑 기반 전극 위치 연구 (A Study of Electrode Locations for Design of ECG Monitoring Smart Clothing based on Body Mapping)

  • 조하경;조상우
    • 한국의류산업학회지
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    • 제17권6호
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    • pp.1039-1049
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    • 2015
  • The increase in the need for a 24 hour monitoring of biological signals has been accompanied by an increasing interest in wearable systems that can register ECG at any time and place. ECG-monitoring clothing is a wearable system that records heart function continuously, but there have been difficulties in making accurate measurements due to motion artifacts. Although various factors may cause noise in measurements due to motion, the variations in the body surface and clothing during movements that cause eventual the shifting and displacement of the electrodes is particularly noteworthy. Therefore, this study used biomedical body mapping and a motion-capture system to measure and analyze the changes in the body surface and garment during movements. It was deduced that the area where the friction and separation between the garment and skin is the lowest would be the appropriate location to place the ECG electrodes. For this study, 5 male and 5 female in their 20s were selected as subjects, and through their selected body movements, the changes in the garment and skin were analyzed using the motion-capture system. As a result, the area below the chest circumference and the area below the shoulder blades were proposed as the optimal location of electrode for ECG monitoring.

ESD 접지선 단선 모니터링 시스템 설계 및 구현 (Design and implementation of ESD cable Disconnection Monitoring System)

  • 성정모;정영석;박구락
    • 한국융합학회논문지
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    • 제8권8호
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    • pp.77-82
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    • 2017
  • 디스플레이 제조 공정에서는 패널의 이송 목적으로 컨베이어 시스템이 널리 사용된다. 이 컨베이어에는 정전기로 인한 제품 불량을 예방하기 위해 접지선이 다수 사용되는데, 이송 롤러의 회전 운동이나 말림 등의 원인으로 접지선이 단선되어 제품 불량으로 이어지는 경우가 빈번히 발생된다. 이런 문제 해결을 위해 접지선의 단선을 실시간으로 검출 가능한 시스템의 필요성이 커지고 있다. 따라서 본 논문에서는 컨베이어 구동부와 패널의 마찰로 발생되는 ESD(Electro-Static Discharge) 접지선의 단선 모니터링 시스템을 제안한다. 제안 시스템은 ATmega 2560 및 휘트스톤 브릿지(Wheatstone Bridge) 회로를 이용해 접지선의 단선 및 탈조 검출이 가능한 모니터링 시스템으로써, 접지선의 단선을 즉시 검출해 조치할 수 있으므로, 정전기로 인한 제품의 불량률을 줄일 수 있다. 본 논문에서 제안한 시스템은 접지선이 사용되는 산업의 생산 및 시험 장비에 적용 가능할 것으로 기대된다.