• Proceedings of the Korean Institute of Building Construction Conference
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• 2012.05a
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• pp.205-208
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• 2012

Recent the free-formed architecture is smearing as a trend with the development of the digital equipment and technologies. The development of new method based on digital technology is required for the free-formed structure,, because the conventional construction methods are limited to shorten the construction period and to ensure the construction quality. Particularly, the development of the new method for the free-formed concrete structure is important. In this study, the developed method of the T-shape lightweight steel fabricated using CNC can control the geometries of the free-formed concrete structure based on the digital design. Also, new method is effective to ensure the precision of the construction and economic than the conventional construction methods.

• Journal of the Korean Society for Precision Engineering
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• v.34 no.1
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• pp.35-39
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• 2017

We used a construction method using a CNC milling machine, where free-formed molds were made by cutting EPS (Expanded PolyStyrene) foam with the CNC machine, to build free-formed buildings. CNC milling is off-the-shelf technology that can easily cut EPS foam; however its production cost is too high and the time to manufacture an EPS mold is too long. This paper proposes a novel cutting machine with a fast and cost effective mechanism to manufacture EPS concrete molds. Our machine comprises a cutter and Cartesian coordinate type moving mechanism, where the cutter cuts EPS foam using a hotwire in the shape of '$\sqcap$' and is capable of adjusting its cutting angle in real-time while keeping its cutting width. We proved through cutting experiments on the CNC machine that cutting time was greatly shortened compared to the conventional method and that the resulting concrete mold satisfied manufacturing precision.

• Journal of the Korea Institute of Building Construction
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• v.18 no.1
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• pp.89-98
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• 2018

Recently, the importance of the construction technology of the free-formed buildings is becoming more significant, as the interest and demand for the free-formed buildings are increasing. However, it takes much time and cost during the construction of free-formed buildings because the current construction technique of freeform concrete segments is manufactured by a formwork. Therefore, in this study, we suggested a new manufacturing process based on the LOM-type 3D printer for freeform concrete segments that can shorten construction time and reduce cost when constructing freeform concrete segments, and we also verified the feasibility of production process through mock-up test. The result shows that the suggested process shortened 47.8% of production time and saved 56.2% of cost compared to the existing steel formwork method. In conclusion, it is expected that the production method of freeform concrete segments using 3D printer will contribute to the improvement of productivity of freeform concrete segments construction and the activation of new construction method for free-formed building construction.

• Proceedings of the Korea Concrete Institute Conference
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• 1993.04a
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• pp.99-105
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• 1993

The purpose of this fundamental study is to investigate the mechanism of high strength concrete using the high calcium sulfate cement from a point of view in cement hydration and micro structure. As a results, it was found that the internal pores of concrete are decreased by using the high calcium sulfate cement, because the hydrates of Ettringite which is densified in structure is much formed in early ages at steam curing. In addition to the ettringite needs the 32 times of free water formed mixing water for hydration. This effect are not only decreased the water to cement ratio and also increase to comp, strength of concrete. It was conclude that these above the two facts are the main mechanism of high strength concrete using high calcium sulfate cement.

• Steel and Composite Structures
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• v.6 no.1
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• pp.71-85
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• 2006

This paper presents the results of a series of tests carried out on cold-formed steel rectangular hollow and concrete infilled beam to column connections and frames. A stub column was chosen such that overall buckling does not influence the connection behaviour. The beam chosen was a short-span cantilever with a concentrated load applied at the free end. The beam was connected to the columns along the strong and weak axes of columns and these connections were tested to failure. Twelve experiments were conducted on cold-formed steel direct welded tubular beam to column connections and twelve experiments on connections with concrete infilled column subjected to monotonic loading. In all the experiments conducted, the stiffness of the connection, the ductility characteristics and the moment rotation behaviour were studied. The dominant mode of failure in hollow section connections was chord face yielding and not weld failure. Provision of concrete infill increases the stiffness and the ultimate moment carrying capacity substantially, irrespective of the axis of loading of the column. Weld failure and bearing failure due to transverse compression occurred in connections with concrete infilled columns. Six single-bay two storied frames both with and without concrete infill, and columns loaded along the major and minor axes were tested to failure. Concentrated load was applied at the midspan of first floor beam. The change in behaviour of the frame due to provision of infill in the column and in the entire frame was compared with hollow frames. Failure of the weld at the junction of the beam occurred for frames with infilled columns. Design expressions are suggested for the yielding of the column face in hollow sections and bearing failure in infilled columns which closely predicted the experimental failure loads.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2016.10a
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• pp.5-6
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• 2016

When concrete exposed to low temperatures, the free water in the concrete is freeze. If the pressure developed exceeds the tensile strength of the concrete, the cavity will dilate and rupture. It cause expansion and cracking, scaling and crumbling of the concrete. In this study, to prevent such damage, five different types of form were used. Concrete was poured into each form, cured for 7 days at temperature of -10℃. To measure the temperature history, two thermocouples were installed on each of the inside and outside. And to measure the compressive strength, collected core from each form. The maturity is formed by temperature history. The maturity and the compressive strength has a correlation.

• Computers and Concrete
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• v.16 no.1
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• pp.125-140
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• 2015

This paper describes the numerical calculation of elastic properties of a simulated microstructure of cement paste from very early age, when most previous models fail to give accurate results. The development of elastic properties of tricalcium silicate pastes was calculated by discretising a numerical resolution-free 3D vector microstructure to a regular cubic mesh. Due to the connections formed in the microstructure as an artefact of the meshing procedure, the simulated elastic moduli were found to be higher than expected. Furthermore, the percolation of the solids was found to occur even before hydration started. A procedure to remove these artefacts, on the basis of the information available in the vector microstructures was developed. After this correction, a better agreement of the experimental results with calculations was obtained between 20% and 40% hydration. However, percolation threshold was found to be delayed significantly. More realistic estimates of percolation threshold were obtained if either flocculation or a densification of calcium silicate hydrate with hydration was assumed.

• Journal of the Korea Institute of Building Construction
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• v.20 no.2
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• pp.171-181
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• 2020

Recently, free-formed construction technology is becoming a new measure of representing technological superiority and sociocultural ingenuity. However, the CNC processing technology utilizing the existing wood and iron form has limitations in terms of the manufacturing time and material cost. Therefore, in this study, the method and process of manufacturing free-formed EPS form using S-LOM-based 3D printing technology were suggested. Furthermore, through the mock-up test, a comparative analysis of the manufacturing time and precision with CNC milling technology was conducted. The results show that S-LOM-based 3D printing technology has reduced manufacturing time about 57.4% compared to CNC milling technology during the free-formed EPS form manufacturing process. In addition, compared to the design drawings, the maximum error value was 20.5mm, proving the applicability of S-LOM-based 3D printing technology. The results of this study are expected to contribute to the improvement of S-LOM method and the activation of S-LOM method by verifying the applicability of S-LOM-based 3D printing technology.

• Proceedings of the Korea Concrete Institute Conference
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• 2008.04a
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• pp.693-696
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• 2008

The biaxial tensile strength of concretes was measured by the Biaxial Flexure Test(BFT) which was recently developed to measure the biaxial tensile strength of concretes. From the test result, The circular specimen is generally fractured after 1${\sim}$3 of the initial crack were formed on the top of specimen. The direction and number of the initial crack was completely arbitrary. As the specimen was larger, the number of the crack increased. And, the strengths of the different radii and thickness of specimens were calculated by the commercial finite element program to study the size effect of the biaxial tensile strength like the uniaxial tensile strength. The parameters such as radii to the support and to the load point, were studied using the program. The results of the FE analysis were entirely consistent with the predictive solution, when b/a>0.4, and the thickness of the specimens were increased. On the other hands, those with lesser free length showed good results.

• KSCE Journal of Civil and Environmental Engineering Research
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• v.33 no.4
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• pp.1665-1673
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• 2013

Recently, the interest and demand on free formed structure providing aesthetic value as well as functionality has been increasing. Formwork has numerous advantages such as high strength, convenience, accuracy and good quality of surface roughness. Nevertheless, it increases construction cost and period to build complex shapes. For these purpose, deposition construction systems such as Contour Crafting and Concrete Printing have been developed with active collaboration between university and industry by applying the rapid prototyping technology to the construction industry in USA and England. Since there has been no related research in Korea, the possibility of spin-off technology and its fusion cannot be expected. In this paper, design elements including mechanical system and control system related to automatic deposition construction system prototype for constructing a free curved structure without mold are described. As for an appropriate material for the system, fiber reinforced mortar was selected by experiments on compressive strength, fluidity, viscosity and setting time. By performing transfer and extrusion experiments, the possibility of the development of deposition construction system was demonstrated. Based on this research results, it is required to keep the automatic deposition construction system improve and extend it into the new application area in construction industry.