• Title/Summary/Keyword: fracture analysis

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Prediction of Deformation Mechanism and Fracture for an Auto-Part with Advanced High Strength Steel using Solid Element and Damage Theory (연속체요소 및 손상이론을 이용한 고강도강 차량부품의 변형기구와 파단 예측)

  • Kwak, J.H.;Yoon, S.J.;Kim, S.H.;Park, J.K.;Han, H.G.
    • Transactions of Materials Processing
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    • v.26 no.5
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    • pp.293-299
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    • 2017
  • In this paper, finite element stamping analysis was carried out for the front lower arm to examine the applicability of solid element with damage theory to predict shear fracture phenomena induced by sheared edge as well as deformation mechanisms. Mechanical properties related to deformation and damage theory were determined from tensile test. Shear fracture was predicted by normalized Cockcroft-Latham model with initial imposition of the damage value along the sheared edge. Simulation results illustrated that the analysis with solid element and damage theory predicted edge profile, strain distribution, and forming load more accurately than the analysis with shell element. Simulation with solid element can also predict the shear fracture more exactly comparing to analysis with shell element and forming limit curve.

Mixed-Mode Fracture Analysis of Quasi-Brittle Material Considering Fracture Energy (파괴에너지를 고려한 유사취성재료의 혼합모드 균열해석)

  • Lim, Yun-Mook;Kim, Moon-Kyum;Cho, Seok-Ho;Shin, Seung-Kyo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.6 no.4
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    • pp.129-137
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    • 2002
  • In this study, mixed-mode fracture behavior is simulated effectively through the numerical method using the axial defomation link elements which can predict the behavior of quasi-brittle material. The behavior of quasi-brittle material is modeled numerically using the exponential tension softening constitutive equation and verified by comparing with the result of published experimental result. In order to verify the mixed-mode fracture behavior through the developed numerical method, analysis of mode I is formulated and the result is compared with those of FEM first, and then mixed-mode analysis is analyzed and compared with existing theories and experimental data. Also the characteristics of fracture behavior is examined through the analysis of crack generation with respect to various mode mixity.

Comments on a Case Study on Engineering Failure Analysis of Link Chain

  • Yu, George Y.H.
    • Safety and Health at Work
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    • v.12 no.4
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    • pp.544-545
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    • 2021
  • The article by Tae-Gu Kim et al. conducted elastic FE modeling, which was inappropriate for fracture of elastic-plastic chain material (11.3% of elongation). FE analysis results and the findings in the fracto-graphic analysis did not tally but contradicted each other. The article identified "incorrect installation"/bending forces as the root cause while FE results of the chain under bending forces showed very low stresses at fracture locations but the highest stress in the middle of shank of the chain. The article's "step-like topographies indicating the fracture due to bending moment rather than uniaxial tension" lacked scientific support. The load value carried by each chain section under bending/incorrect installation was only half of that under tension, thus the article using same load value in FE simulation comparison for bending and tension was incorrect. The real cause of the chain fracture was likely improper checking the lifted load or/and using the wrong chain with much lower safety working load.

Prediction of fracture in hub-hole expansion process using ductile fracture criteria (연성 파괴 기준을 이용한 허브 홀 확장 과정에서의 파단 예측)

  • Ko Y. K.;Lee J. S.;Huh H.;Kim H. K.;Park S. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.160-163
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    • 2004
  • The hub hole in a wheel of vehicles usually formed with hole expansion process. Formability of material, especially the hole expansion ratio, is important to produce a fine hub hole. The hub hole expansion process is different from general forming process or bore expansion process in the viewpoint of forming a thick plate. In the hole expansion process of the plate with a hole, as the hole being expanded, the crack is occurred to outward direction at the boundary of a hole. Therefore, it is need to apply the fracture criterion in the hub hole expansion process. In this paper, the hub hole expansion process is simulated with commercial elasto-plastic finite element code, LS-DYNA3D considering some ductile fracture criteria. Fracture mode and hole expansion ratio is compared with respect to the fracture criteria. Analysis results demonstrate that only the effective plastic strain is not adequate to predict the fracture mode in the hub hole. And the analysis results also indicate that the ductile fracture criteria properly predict the fracture mode but hole expansion ratio is different with the result of each other because of their different characteristics.

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Verification on the Fracture Size Estimation Using Forward Modeling Approach (순산 모델링 기법을 이용한 단열크기 추정방법 고찰)

  • 김경수;김천수;배대석;정지곤
    • The Journal of Engineering Geology
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    • v.8 no.1
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    • pp.1-12
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    • 1998
  • The fracture size among geometric parameters of the fracture system is treated as one of the most important factors in the geotechnical and hydrogeological analysis. However, several uncertainties in data acquisition and analysis pmcess about the fracture size are not clear yet. This study presents the current status on the estimation of the fracture size and verifies the estimating method using forward modeling approach. The factors considered are the variation of fracture intersection probabilities with different assumptions on the orientation of sampling planes and fracture size by using a simulated tleee dimensional fracture network model. If it is possible to analyze precisely the fracture intersection probabilities and the characteristics of probabilistic distnbution fiom cavern walls, outcrops or boreholes,the actual fracture size developed in rock rnass can be estimated confidently.

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ACOUSTIC EMISSION ANALYSIS FOR FRACTURE CHARACTERISTICS OF DENTAL POSTERIOR COMPOSITES (구치부 수복용 복합레진의 파괴특성에 관한 Acoustic Emission 연구)

  • Park, Jin-Hoon;Kim, Kyo-Han
    • Restorative Dentistry and Endodontics
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    • v.17 no.1
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    • pp.153-165
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    • 1992
  • Dental composite resin is a kind of the particle - reinforced composite material, and is widely used in recent dental restoration of anterior and posterior tooth region. The purpose of this study was to investigate the fracture behaviour according to volume fractions and external findings of the filler particles for better interpretation of the fracture characteristics of posterior dental composite resins by analytic method of fracture mechanics. The plane strain fracture toughness($K_{IC}$) and Acoustic Emission were determined with three - point bending test using the single edge notch specimen according to the ASTM - E399, and its analyzed data was compared with filler volume fractions derived from the standard ashing test and scanning electron fractographs of each specimen including the unfilled experimental resin as a control. The results were that the value of fracture toughness of the composite resin material was in the range from 0.85 MPa$\sqrt{m}$ to 1.60 MPa$\sqrt{m}$ and was higher than the value of the unfilled experimental resin, and the fracture behaviours dervied from Acoustic Emission analysis show prominent differences according to the volume fraction and the size of filler particles used in each composite resin. The degree of resistance against crack propagation seems to be increase and the fractographs demonstrate the high degree of surface roughness and irregularity according with the increase of fracture toughness value.

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A Study on the Evaluation of the Pipe Fracture Characteristic (실배관 파괴특성 평가에 관한 연구)

  • Park Jae-Sil;Kim Young-Jin;Seok Chang-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.1 s.232
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    • pp.107-114
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    • 2005
  • In order to analyze the elastic-plastic fracture behavior of a structure, the fracture resistance curve of the material should be known first. The standard CT specimen was used to obtain the fracture resistance curves of a piping system. However, it is known that the fracture resistance curve by the standard CT specimen is very conservative to evaluate the integrity of a structure. Also the fracture resistance curve is effected by the specimen geometry and the dimensions because of the constraint effect. The objective of this paper is to be certain the conservativeness of the fracture resistance curve by the standard CT specimen and to provide an additional safety margin. For these, the fracture tests using a real pipe specimen and the standard CT specimen test were performed. A 4-point bending jig was manufactured for the pipe test and the direct current potential drop method was used to measure the crack extension and the length for the pipe test. Also finite element analyses were performed with a CT specimen and a pipe in order to prove the additional safety margin. From the result of tests and analyses of the pipe and the standard CT specimen, it was observed that the fracture analysis with the standard CT specimen is conservative and the additional safety margin was proved.

A Machine Learning Program for Impact Fracture Analysis (머신러닝을 이용한 충격파면 해석에 관한 연구)

  • Lee, Seung-Jin;Kim, Gi-Man;Choi, Seong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.1
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    • pp.95-102
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    • 2021
  • Analysis of the fracture surface is one of the most important methods for determining the cause of equipment structural failure. Whether structural failure is caused by impact or fatigue is necessary information in industrial fields. For ferrous and non-ferrous metal materials, two fracture phenomena are generated on the fracture surface: ductile and brittle fractures. In this study, machine learning predicts whether the fracture is based on ductile or brittle when structurural failure is caused by impact. The K-means algorithm calculates this ratio by clustering the brittle and ductile fracture data from a photograph of the impact fracture surface, unlike the existing method, which calculates the fracture surface ratio by comparison with the grid type or the reference fracture surface shape.

Evaluation of Deformation and Strength of Wall Thinne Pipes by Finite Element Analysis (감육배관의 유한요소해석에 의한 변형 및 강도 평가)

  • NAM KI-WOO;AHN SEOK-HWAN;LEE SOO-SIG;KIM JIN-WOOK;YOON JA-MUN
    • Journal of Ocean Engineering and Technology
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    • v.19 no.5 s.66
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    • pp.65-70
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    • 2005
  • Fracture behavior and pipe strength are very important to the integrity of energy plants, ocean structures, and so forth. The pipes of energy plants and ocean structures are subject to local wall thinning, resulting from severe erosion-corrosion damage. Recently, the effects of local wall thinning on fracture strength and fracture behavior of piping systems have been the focus of many studies. In this paper, the elasto-plastic analysis is performed by FE code ANSYS on straight pipes with wall thinning. We evaluated the failure mode, fracture strength and fracture behavior, using FE analysis. Also, the effect of the axial strain on deformations and failure modes was estimated by FE analysis.

Evaluation of Critical Notch radius using Notch/Crack Critical Average Stress Fracture Model (노치/균열 임계평균응력 파손모델을 이용한 임계노치반경 평가)

  • 김재훈;김덕회;김기수;안병욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1358-1361
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    • 2003
  • In this study, intrinsic static/dynamic fracture toughness of Al 7175-T74 are evaluated from the apparent static/dynamic toughness of notched specimen. The notch/crack critical average stress fracture model is suggested to establish the relationship to predict the intrinsic fracture toughness from the apparent fracture toughness of a notched specimen. The notch/crack critical average stress fracture model is established using the relation between the notch root radius and the effective distance calculated by finite element analysis. It is conclude that the true fracture toughness can be estimated from test results of apparent fracture toughness measured by using a notched specimen. Also, critical notch root radius can be predicted by notch/crack critical average stress fracture model.

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