• Title/Summary/Keyword: foam process

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A study on numerical analysis of heat affected zone in detailed shape processing using Non-contact hot tool (비접촉식 열 공구를 이용한 미세 형상 가공에서의 열 영향부에 대한 수치적 모사에 관한 연구)

  • 김효찬;안동규;이상호;양동열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.569-572
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    • 2003
  • In VLM-ST process, the fine detailed shape processing process is needed due to the use of thick sheets for layers. The developed process perform the fine detailed shape processing in VLM-ST parts using non-contact hot tool. To predict the heat-affected zone and temperature distribution of VLM-ST parts in detailed shaping, the heat flux from the tool to the surface was calculated for the finite element analysis by modeling the tool as a heat source of radiation. The dominant process parameters such as the radiated heat input, the tool speed, and the gap between the tool tip and the foam sheet (tool height) were considered in the analysis. The results showed a good agreement with the experiments.

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Pore Gradient Nickel-Copper Nanostructured Foam Electrode (기공 경사화된 나노 구조의 니켈-구리 거품 전극)

  • Choi, Woo-Sung;Shin, Heon-Cheol
    • Journal of the Korean Electrochemical Society
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    • v.13 no.4
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    • pp.270-276
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    • 2010
  • Nickel-copper foam electrodes with pore gradient micro framework and nano-ramified wall have been prepared by using an electrochemical deposition process. Growth habit of nickel-copper co-deposits was quite different from that of pure nickel deposit. In particular, the ramified structure of the individual particles was getting clear with chloride ion content in the electrolyte. The ratio of nickel to copper in the deposits decreased with the distance away from the substrate and the more chloride ions in the electrolyte led to the more nickel content throughout the deposits. Compositional analysis for the cross section of a ramified branch, together with tactical selective copper etching, proved that the copper content increased with approaching central region of the cross section. Such a composition gradient actually disappeared after heat treatment. It is anticipated that the pore gradient nickel-copper nanostructured foams presented in this work might be a promising option for the high-performance electrode in functional electrochemical devices.

Development of a Large 3D printer for Manufacturing Form-Liner and Protective Skin of Concrete Structures

  • Jang, Jungsik;Hong, Kee-Jeung
    • International Journal of Internet, Broadcasting and Communication
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    • v.12 no.3
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    • pp.74-86
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    • 2020
  • This study discussesresearch and development of large-sized 3D printers that can be applied to construction and civil engineering for various designs of protective casing on foam liner for concrete exteriors. The consistent use of concrete represents the current surroundings. However, concrete exteriors in Korea have not considered the regional characteristics, but the concrete has been poured solely for economical aspects for the last decade or two. There are many cases of poor installation and not enough design development projects to correct it. This study was conducted to apply various patterns, regional characteristics, and 3D printing for protective casing design for foam liner to create various designs for the concrete walls. Therefore, we started researching on a large 3D printer, and designed and developed this system. Considering the chronological process, the properties of concrete structures were identified, the application of designs for concrete in Korea and abroad and the 3D printing materials for the protective casing were surveyed and analyzed, and a stereotype was produced in the first year to study designs for the beauty of concrete surfaces. In the second year, images of regional characteristics were gathered, design ideas for regional promotion were derived, virtual images were produced along with design modeling to simulate the appearances, and verify the effect of application and promotion. Finally, in the third year, the 3D printer for concrete foam liner was constantly improved to analyze the 3D printing program and the various library elements to complete an actual large-sized 3D printer.

Effects of Chain Extender and Inorganic Filler on the Properties of Semi-Rigid Polyurethane Foams (반경질 폴리우레탄 발포체의 물성에 대한 사슬 연장제와 무기 충전제의 영향)

  • Cha, Gook-Chan;Song, Jeom-Sik;Lee, Suk-Min;Mun, Mu-Seong
    • Polymer(Korea)
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    • v.34 no.1
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    • pp.8-13
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    • 2010
  • The physical properties of polymeric foams depend on the density of foams, physical properties of base polymers, the content of open cells, and cell structures including the size and its distribution, the shape of cell, and the thickness of skin layer. The foam density is affected by the chemistry of raw materials, the concentration of crosslinking agent and the blowing agent as well as the operating parameters during production process. In this study, the basic formulations of foams are composed of polyester polyol, MDI, amine catalyst, tin catalyst, silicone surfactant, and water. Cross-linking density of polyurethane was increased by using chain extenders. Also, the mechanical properties of polyurethane foam were improved by using the inorganic fillers (silica 1,2 and talc 1,2) having different $SiO_2$ contents and particle sizes. We investigated the properties of modulus, tensile strength, compressive strength and hardness of foams obtained by changing kind of inorganic filler and chain extender, and observed the distribution of inorganic filler as well as variation of cell size within the foams by electron microscopy.

Particle Stabilized Wet Foam to Prepare SiO2-SiC Porous Ceramics by Colloidal Processing

  • Bhaskar, Subhasree;Park, Jung Gyu;Han, In Sub;Lee, Mi Jai;Lim, Tae Young;Kim, Ik Jin
    • Journal of the Korean Ceramic Society
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    • v.52 no.6
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    • pp.455-461
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    • 2015
  • Porous ceramics with tailored pore size and shape are promising materials for the realization of a number of functional and structural properties. A novel method has been reported for the investigation of the role of SiC in the formation of $SiO_2$ foams by colloidal wet processing. Within a suitable pH range of 9.9 ~ 10.5 $SiO_2$, particles were partially hydrophobized using hexylamine as an amphiphile. Different mole ratios of the SiC solution were added to the surface modified $SiO_2$ suspension. The contact angle was found to be around $73^{\circ}$, with an adsorption free energy $6.8{\times}10^{-12}J$. The Laplace pressure of about 1.25 ~ 1.6 mPa was found to correspond to a wet foam stability of about 80 ~ 85%. The mechanical and thermal properties were analyzed for the sintered ceramics, with the highest compressive load observed at the mole ratio of 1:1.75. Hertzian indentations are used to evaluate the damage behavior under constrained loading conditions of $SiO_2$-SiC porous ceramics.

Development of Immobilized Naphthoquinone for Effective Algicidal Activity under Various Environmental Conditions and It's Ecological Changing Monitoring (다양한 환경에서의 효율적 녹조 저감을 위한 Naphthquinone 물질의 담체화 기술 개발 및 이에 따른 생태계 변화 모니터링)

  • Joo, Jae-Hyoung;Park, Chong-Sung;Kuang, Zhen;Byun, Jeong-Hwan;Lee, Heon Woo;Choi, Hye Jeong;Han, Myung-Soo
    • Korean Journal of Environmental Biology
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    • v.34 no.4
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    • pp.281-291
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    • 2016
  • Bloom of small centric diatom Stephanodiscus is quite occasional in winter season in temperate freshwater ecosystems. It often leads to degradation of water quality and affects the quality of supplied drinking water. In a previous study, we have found that naphthoquinone (NQ) 4-6 derivate is an effective tool for efficient mitigation of natural S. hantzschii blooms. In the present research, polylactide (PLA) and agar foam were used as immobilized agent for NQ 4-6 to improve the efficiency of NQ 4-6 compound releasing process for its application under various field conditions. Mesocosm experiments at 10 ton scale suggested that the abundance of S. hantzschii was continuously increased in the control and upon treatment of the mesocosm with immobilized NQ 4-6 from PLA and agar foam. Their algicidal activities were 78.8% and 77.1%, respectively, on S. hantzschii after 10 days. In the mesocosm experiments, the dynamics of biotic (bacteria, HNFs, ciliates, zooplankton) and abiotic (water temperature, dissolved oxygen, pH, conductivity, nutrients) factors remained unaffected. They exhibited similar trends in the control and treatment groups. Therefore, the immobilized NQ 4-6 from PLA and agar foam has potential to be used as an alternative algicidal substance to effectively mitigate natural S. hantzschii blooms under various field conditions. In addition, it not only can be used to control S. hantzschii, but also is an effective technique. The immobilized NQ 4-6 showed stable controlled release in desired system.

Fabrication and Evaluations of Hydrogenation Properties of TiH2/TiH2-Al agents on Aluminum Foam Alloy (알루미늄 발포용 TiH2/TiH2-Al의 제조와 수소화 특성 평가)

  • Hong, T.-W.;Cho, G.-W.;Kweon, S.-Y.;Kim, I.-H.;Lee, J.-I.;Ur, S.-C.;Lee, Y.-G.;Ryu, S.-L.
    • Transactions of the Korean hydrogen and new energy society
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    • v.15 no.3
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    • pp.235-243
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    • 2004
  • A number of potential applications of aluminum foams are being identified and renewed interest in these engineering materials is also reflected by several current research projects. One of the key issues for industrial exploitation of aluminum foams is the development of cost-effective manufacturing strategies facilitating, preferably, net shape production of foams with controlled porosity and cell size, and minimized structural imperfection. Especially, melt route to aluminum foam production based on the foaming agents offer attraction of low cost and the potential for good microstructure. The present paper is focused mainly on foaming agents of melt-foam aluminum such as $TiH_2$ or $TiH_2-Al$ mixture. For the purpose of economical manufacturing, we are proposed to hydrogen induced mechanical alloying (HIMA) process. Thermo-physical properties of particles synthesized are compared with conventional methods. Specimens synthesized are characterized by scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS), thermo- gravimetry-differential scanning calorymetry (TG-DSC), pressure-composition-isotherm. (PCI).

The Effects of Hexamethylenetetramine Concentration on the Structural and Electrochemical Performances of Ni(OH)2 Powder for Pseudocapacitor Applications (헥사메틸렌테트라민 농도에 따른 수산화니켈 입자의 특성 분석 및 의사커패시터 응용)

  • Kim, Dong Yeon;Jeong, Young-Min;Baek, Seong-Ho;Son, Injoon
    • Journal of Powder Materials
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    • v.26 no.3
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    • pp.231-236
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    • 2019
  • Ni hydroxides ($Ni(OH)_2$) are synthesized on Ni foam by varying the hexamethylenetetramine (HMT) concentration using an electrodeposition process for pseudocapacitor (PC) applications. In addition, the effects of HMT concentration on the $Ni(OH)_2$ structure and the electrochemical properties of the PCs are investigated. HMT is the source of amine-based $OH^-$ in the solution; thus, the growth rate and morphological structure of $Ni(OH)_2$ are influenced by HMT concentration. When $Ni(OH)_2$ is electrodeposited at a constant voltage mode of -0.85 V vs. Ag/AgCl, the cathodic current and the number of nucleations are significantly reduced with increasing concentration of HMT from 0 to 10 mM. Therefore, $Ni(OH)_2$ is sparsely formed on the Ni foam with increasing HMT concentration, showing a layered double-hydroxide structure. However, loosely packed $Ni(OH)_2$ grains that are spread on Ni foam maintain a much greater surface area for reaction and result in the effective utilization of the electrode material due to the steric hindrance effect. It is suggested that the $Ni(OH)_2$ electrodes with HMT concentration of 7.5 mM have the maximum specific capacitance (1023 F/g), which is attributed to the facile electrolyte penetration and fast proton exchange via optimized surface areas.

A study on Numerical Simulation of Foam Reaction Injection Molding (포움 반응 사출 성형의 수치해석에 관한 연구)

  • Dongjin Seo;Charles L. Tucker;Youn, Jae-Ryoun
    • Proceedings of the Korean Fiber Society Conference
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    • 2003.04a
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    • pp.183-186
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    • 2003
  • Reaction injection molding (RIM) is a widely used process for producing various kinds of complex parts including automobiles, furniture, appliances, and housings. In RIM, products are made from two or more chemical components through mixing, chemical reaction, and molding [1]. Liquid reactants from two supply tanks flow at high pressure into a mix head, where they impinge at high velocity. (omitted)

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Development of low foamed-high strengthen styrofoam by dielectric heating II (유전가열에 의한 고강도-저발포 스티로폼 개발 II)

  • 한두희
    • Proceedings of the KAIS Fall Conference
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    • 2001.05a
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    • pp.281-283
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    • 2001
  • The low foamed high strengthen styrofoam samples made by dielectric heating are discussed. We used the oscillator which have the frequency of 13.6MHz and the Power of 7kW. 3 times expanded beads by steaming method were used in our foam-molding test. Internal fusion properties and density of internal structure were improved by dielectric foaming process. At the temperature of 105-110$^{\circ}C$, the internal fusion property was maximally improved.