• 제목/요약/키워드: foam process

검색결과 330건 처리시간 0.037초

비접촉식 열 공구를 이용한 미세 형상 가공에서의 열 영향부에 대한 수치적 모사에 관한 연구 (A study on numerical analysis of heat affected zone in detailed shape processing using Non-contact hot tool)

  • 김효찬;안동규;이상호;양동열
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.569-572
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    • 2003
  • In VLM-ST process, the fine detailed shape processing process is needed due to the use of thick sheets for layers. The developed process perform the fine detailed shape processing in VLM-ST parts using non-contact hot tool. To predict the heat-affected zone and temperature distribution of VLM-ST parts in detailed shaping, the heat flux from the tool to the surface was calculated for the finite element analysis by modeling the tool as a heat source of radiation. The dominant process parameters such as the radiated heat input, the tool speed, and the gap between the tool tip and the foam sheet (tool height) were considered in the analysis. The results showed a good agreement with the experiments.

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기공 경사화된 나노 구조의 니켈-구리 거품 전극 (Pore Gradient Nickel-Copper Nanostructured Foam Electrode)

  • 최우성;신헌철
    • 전기화학회지
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    • 제13권4호
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    • pp.270-276
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    • 2010
  • 기공 경사화된 마이크론 단위의 구조 틀 및 나노 수지상 구조 벽을 가지는 니켈-구리 거품 전극을 전기화학적인 방법으로 합성하였다. 전해 도금 시 순수한 니켈은 치밀한 층으로 성장하는 양상을 보였으나, 구리와 함께 도금시키는 경우 그 성장 양상이 순수한 니켈과는 매우 다르게 관찰되었다. 특히, 첨가제로써 염소 이온의 농도가 증가함에 따라 니켈-구리 도금 층의 수지상 성장이 뚜렷해지는 모습을 보였다. 또한, 기재와 먼 부분일수록 도금 층 내 구리 대비 니켈의 상대적인 양이 감소하였으며, 염소 이온 농도가 높아짐에 따라 전 도금 층에 걸쳐 니켈의 양이 증가하였다. 수지상 구조 벽의 가지 내부 조성을 분석한 결과, 중심부로 갈수록 구리 함량이 점차 높아지는 조성 구배를 확인하였으며, 적절한 열처리를 통해 상호 확산을 유도하여 균일한 조성의 니켈-구리 합금을 얻어낼 수 있었다. 본 연구를 통해 제작된 재료는 기능성 전기 화학 장치용 고성능 전극에 활용될 수 있을 것으로 기대된다.

Development of a Large 3D printer for Manufacturing Form-Liner and Protective Skin of Concrete Structures

  • Jang, Jungsik;Hong, Kee-Jeung
    • International Journal of Internet, Broadcasting and Communication
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    • 제12권3호
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    • pp.74-86
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    • 2020
  • This study discussesresearch and development of large-sized 3D printers that can be applied to construction and civil engineering for various designs of protective casing on foam liner for concrete exteriors. The consistent use of concrete represents the current surroundings. However, concrete exteriors in Korea have not considered the regional characteristics, but the concrete has been poured solely for economical aspects for the last decade or two. There are many cases of poor installation and not enough design development projects to correct it. This study was conducted to apply various patterns, regional characteristics, and 3D printing for protective casing design for foam liner to create various designs for the concrete walls. Therefore, we started researching on a large 3D printer, and designed and developed this system. Considering the chronological process, the properties of concrete structures were identified, the application of designs for concrete in Korea and abroad and the 3D printing materials for the protective casing were surveyed and analyzed, and a stereotype was produced in the first year to study designs for the beauty of concrete surfaces. In the second year, images of regional characteristics were gathered, design ideas for regional promotion were derived, virtual images were produced along with design modeling to simulate the appearances, and verify the effect of application and promotion. Finally, in the third year, the 3D printer for concrete foam liner was constantly improved to analyze the 3D printing program and the various library elements to complete an actual large-sized 3D printer.

반경질 폴리우레탄 발포체의 물성에 대한 사슬 연장제와 무기 충전제의 영향 (Effects of Chain Extender and Inorganic Filler on the Properties of Semi-Rigid Polyurethane Foams)

  • 차국찬;송점식;이석민;문무성
    • 폴리머
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    • 제34권1호
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    • pp.8-13
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    • 2010
  • 발포체의 물성은 발포체의 밀도, 사용된 폴리머의 기계적 물성과 열린 셀의 함량, 셀 크기, 셀 크기 분포, 셀 형태, 스킨층의 두께 등을 포함하는 셀 구조에 의존하며, 이러한 발포체의 밀도는 사용된 폴리머의 종류와 가교제의 농도 그리고 가공 기술 및 가공 조건과 같은 다양한 원료 물질과 가교 조건에 영향을 받는다. 본 연구에서는 폴리에스터 폴리올, MDI, 아민계 촉매, 틴계 촉매, 실리콘 유화제, 물을 기본 폴리우레탄 발포체의 조성으로 설정하였으며, 발포체에 있어서 stiff-chain 요소인 사슬 연장제의 첨가에 의하여 가교 밀도를 증가시켰다. 또한, 폴리우레탄 발포체의 기계적 물성을 높이기 위해 무기 충전제로 입자 크기와 $SiO_2$ 함량이 다른 실리카와 탈크 각각 2종류를 사용하였다. 발포체의 제조시 사슬 연장제와 무기 충전제의 종류와 함량비를 달리하면서 모듈러스, 인장 강도, 압축 강도, 경도의 물성 변화를 알아보았고, 전자현미경을 통해 셀의 크기 변화와 무기 충전제의 분포도를 관찰하였다.

Particle Stabilized Wet Foam to Prepare SiO2-SiC Porous Ceramics by Colloidal Processing

  • Bhaskar, Subhasree;Park, Jung Gyu;Han, In Sub;Lee, Mi Jai;Lim, Tae Young;Kim, Ik Jin
    • 한국세라믹학회지
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    • 제52권6호
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    • pp.455-461
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    • 2015
  • Porous ceramics with tailored pore size and shape are promising materials for the realization of a number of functional and structural properties. A novel method has been reported for the investigation of the role of SiC in the formation of $SiO_2$ foams by colloidal wet processing. Within a suitable pH range of 9.9 ~ 10.5 $SiO_2$, particles were partially hydrophobized using hexylamine as an amphiphile. Different mole ratios of the SiC solution were added to the surface modified $SiO_2$ suspension. The contact angle was found to be around $73^{\circ}$, with an adsorption free energy $6.8{\times}10^{-12}J$. The Laplace pressure of about 1.25 ~ 1.6 mPa was found to correspond to a wet foam stability of about 80 ~ 85%. The mechanical and thermal properties were analyzed for the sintered ceramics, with the highest compressive load observed at the mole ratio of 1:1.75. Hertzian indentations are used to evaluate the damage behavior under constrained loading conditions of $SiO_2$-SiC porous ceramics.

다양한 환경에서의 효율적 녹조 저감을 위한 Naphthquinone 물질의 담체화 기술 개발 및 이에 따른 생태계 변화 모니터링 (Development of Immobilized Naphthoquinone for Effective Algicidal Activity under Various Environmental Conditions and It's Ecological Changing Monitoring)

  • 주재형;박종성;광준;변정환;이헌우;최혜정;한명수
    • 환경생물
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    • 제34권4호
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    • pp.281-291
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    • 2016
  • Bloom of small centric diatom Stephanodiscus is quite occasional in winter season in temperate freshwater ecosystems. It often leads to degradation of water quality and affects the quality of supplied drinking water. In a previous study, we have found that naphthoquinone (NQ) 4-6 derivate is an effective tool for efficient mitigation of natural S. hantzschii blooms. In the present research, polylactide (PLA) and agar foam were used as immobilized agent for NQ 4-6 to improve the efficiency of NQ 4-6 compound releasing process for its application under various field conditions. Mesocosm experiments at 10 ton scale suggested that the abundance of S. hantzschii was continuously increased in the control and upon treatment of the mesocosm with immobilized NQ 4-6 from PLA and agar foam. Their algicidal activities were 78.8% and 77.1%, respectively, on S. hantzschii after 10 days. In the mesocosm experiments, the dynamics of biotic (bacteria, HNFs, ciliates, zooplankton) and abiotic (water temperature, dissolved oxygen, pH, conductivity, nutrients) factors remained unaffected. They exhibited similar trends in the control and treatment groups. Therefore, the immobilized NQ 4-6 from PLA and agar foam has potential to be used as an alternative algicidal substance to effectively mitigate natural S. hantzschii blooms under various field conditions. In addition, it not only can be used to control S. hantzschii, but also is an effective technique. The immobilized NQ 4-6 showed stable controlled release in desired system.

알루미늄 발포용 TiH2/TiH2-Al의 제조와 수소화 특성 평가 (Fabrication and Evaluations of Hydrogenation Properties of TiH2/TiH2-Al agents on Aluminum Foam Alloy)

  • 홍태환;조경원;권순용;김일호;이정일;어순철;이영근;류성림
    • 한국수소및신에너지학회논문집
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    • 제15권3호
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    • pp.235-243
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    • 2004
  • A number of potential applications of aluminum foams are being identified and renewed interest in these engineering materials is also reflected by several current research projects. One of the key issues for industrial exploitation of aluminum foams is the development of cost-effective manufacturing strategies facilitating, preferably, net shape production of foams with controlled porosity and cell size, and minimized structural imperfection. Especially, melt route to aluminum foam production based on the foaming agents offer attraction of low cost and the potential for good microstructure. The present paper is focused mainly on foaming agents of melt-foam aluminum such as $TiH_2$ or $TiH_2-Al$ mixture. For the purpose of economical manufacturing, we are proposed to hydrogen induced mechanical alloying (HIMA) process. Thermo-physical properties of particles synthesized are compared with conventional methods. Specimens synthesized are characterized by scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS), thermo- gravimetry-differential scanning calorymetry (TG-DSC), pressure-composition-isotherm. (PCI).

헥사메틸렌테트라민 농도에 따른 수산화니켈 입자의 특성 분석 및 의사커패시터 응용 (The Effects of Hexamethylenetetramine Concentration on the Structural and Electrochemical Performances of Ni(OH)2 Powder for Pseudocapacitor Applications)

  • 김동연;정영민;백성호;손인준
    • 한국분말재료학회지
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    • 제26권3호
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    • pp.231-236
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    • 2019
  • Ni hydroxides ($Ni(OH)_2$) are synthesized on Ni foam by varying the hexamethylenetetramine (HMT) concentration using an electrodeposition process for pseudocapacitor (PC) applications. In addition, the effects of HMT concentration on the $Ni(OH)_2$ structure and the electrochemical properties of the PCs are investigated. HMT is the source of amine-based $OH^-$ in the solution; thus, the growth rate and morphological structure of $Ni(OH)_2$ are influenced by HMT concentration. When $Ni(OH)_2$ is electrodeposited at a constant voltage mode of -0.85 V vs. Ag/AgCl, the cathodic current and the number of nucleations are significantly reduced with increasing concentration of HMT from 0 to 10 mM. Therefore, $Ni(OH)_2$ is sparsely formed on the Ni foam with increasing HMT concentration, showing a layered double-hydroxide structure. However, loosely packed $Ni(OH)_2$ grains that are spread on Ni foam maintain a much greater surface area for reaction and result in the effective utilization of the electrode material due to the steric hindrance effect. It is suggested that the $Ni(OH)_2$ electrodes with HMT concentration of 7.5 mM have the maximum specific capacitance (1023 F/g), which is attributed to the facile electrolyte penetration and fast proton exchange via optimized surface areas.

포움 반응 사출 성형의 수치해석에 관한 연구 (A study on Numerical Simulation of Foam Reaction Injection Molding)

  • Dongjin Seo;Charles L. Tucker;Youn, Jae-Ryoun
    • 한국섬유공학회:학술대회논문집
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    • 한국섬유공학회 2003년도 봄 학술발표회 논문집
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    • pp.183-186
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    • 2003
  • Reaction injection molding (RIM) is a widely used process for producing various kinds of complex parts including automobiles, furniture, appliances, and housings. In RIM, products are made from two or more chemical components through mixing, chemical reaction, and molding [1]. Liquid reactants from two supply tanks flow at high pressure into a mix head, where they impinge at high velocity. (omitted)

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유전가열에 의한 고강도-저발포 스티로폼 개발 II (Development of low foamed-high strengthen styrofoam by dielectric heating II)

  • 한두희
    • 한국산학기술학회:학술대회논문집
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    • 한국산학기술학회 2001년도 춘계학술대회 발표논문집
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    • pp.281-283
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    • 2001
  • The low foamed high strengthen styrofoam samples made by dielectric heating are discussed. We used the oscillator which have the frequency of 13.6MHz and the Power of 7kW. 3 times expanded beads by steaming method were used in our foam-molding test. Internal fusion properties and density of internal structure were improved by dielectric foaming process. At the temperature of 105-110$^{\circ}C$, the internal fusion property was maximally improved.