• Title/Summary/Keyword: foam material

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Structural Changes of Homopolymer Polypropylene Foam with Molecular Weights and Rheological Properties : (1) In Batch Process (분자량 및 유변 특성에 따른 단일 중합체 폴리프로필렌의 발포체 변화 : (1) 회분식 공정)

  • 홍다윗;윤광중;이기윤
    • Polymer(Korea)
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    • v.26 no.1
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    • pp.61-70
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    • 2002
  • The effects of molecular weights and rheological properties of polypropylene (PP), on its foam structures in batch process were investigated. The effects of crosslinking process were also considered in this study. The rheological properties of polypropylene, such as storage modulus(G'), loss modulus(G"), zero shear viscosity($\eta_O$), and relaxation time($\lambda$), increased with the increase of molecular weights, and these increases in rheological properties directly affected the stability improvements of the PP foam. The increase of crosslinked PP's gel content stopped at the irradiation dose of 3.2 Mrad. The development of foam structures was more enhanced as the irradiation dose increased up to 3.2 Mrad. When the irradiation dose exceeded 3.2 Mrad, however, it negatively affected the structural development of the foam by diminishing gel contents of the foaming material, which resulted in instability of the foam structure.ture.

The Effects of Kevlar Pulp on Polyurethane Foam for Cryogenic Temperature (극저온용 폴리우레탄 폼에 미치는 케블라 펄프의 영향)

  • Oh, Jong-Ho;Bae, Jin-Ho;Lee, Jae-Myung
    • Journal of the Society of Naval Architects of Korea
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    • v.55 no.6
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    • pp.514-520
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    • 2018
  • Polyurethane foam has excellent mechanical strength and insulation performance, and has been adopted as an insulation material for $-163^{\circ}C$ liquefied natural gas carrier. In this study, Kevlar Polyurethane Foams(K-PUF) were synthesized by adding Kevlar pulp with excellent mechanical strength for the purpose of improving the performance of existing polyurethane foam. Since polyurethane foam has mechanical performance depending on the proportions of Kevlar pulp added, the mechanical strength of the K-PUF with ratios of fiber0.2wt.%, 0.4wt.%, 0.6wt.%, 0.8wt.% and 1.0wt.%) was evaluated. The compression tests were performed on the 4 different temperatures($20^{\circ}C$, $-50^{\circ}C$, $-110^{\circ}C$ and $-163^{\circ}C$) in consideration of the environmental characteristics as a cryogenic insulation used in LNG carrier. Besides, the effects of the fiber addition on polyurethane foam with closed cell structure were evaluated in a phenomenological approach through SEM analysis. All the results were compared to Neat-polyurethane foam. As a results, 0.8wt.% K-PUF showed the improved mechanical strength, and the addition of Kevlar pulp in a certain ratio improves the mechanical performance by enhancing the compression resistance.

Modeling of the Temperature-Dependent and Strain Rate-Dependent Dynamic Behavior of Glass Fiber-Reinforced Polyurethane Foams (유리 섬유 강화 폴리우레탄 폼의 온도 및 변형률 속도 의존 재료 거동 모델링)

  • Lee, Dong-Ju;Shin, Sang-Beom;Kim, Myung-Hyun
    • Journal of Ocean Engineering and Technology
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    • v.33 no.6
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    • pp.547-555
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    • 2019
  • The purpose of this study was to establish a numerical model of polyurethane foam (PUF) to simulate the dynamic response and strength of membrane-type Liquefied natural gas (LNG) Cargo containment system (CCS) under the impact load. To do this, initially, the visco-plastic behavior of PUF was characterized by testing the response of the PUF to the impact loads with various strain rates as well as PUF densities at room temperature and at cryogenic conditions. A PUF material model was established using the test results of the material and the FE analysis. To verify the validation of the established material model, simulations were performed for experimental applications, e.g., the dry drop test, and the results of FEA were compared to the experimental results. Based on this comparison, it was found that the dynamic response of PUF in dry drop tests, such as the reaction force and fracture behaviors, could be simulated successfully by the material model proposed in this study.

Mechanical and Conductivity Characteristic of Lightweight Insulation Mortar Using Wasted Foam Polystyrene (폐발포폴리스티렌을 활용한 경량단열모르타르의 열전도율 및 역학적 특성)

  • Kang, Hye Ju;Hwang, Byuong Il;Jin, Eun mi;Kang, Suk Pyo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.05a
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    • pp.250-251
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    • 2017
  • In study, the lightweight insulation mortar is produced with more than 50,000tons of waste each year, but it is difficult to treat with the degradable composite material and the recycling ratio is still 50%. the lightweight insulation mortar is manufactured by using the ratio of expanded polystyrene and pulverized expanded polystyrene.

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Elastic-Damage Constitutive Model for Nonlinear Tensile Behavior of Polymeric Foam (폴리머 폼의 비선형 인장거동을 모사하기 위한 기공이 고려된 손상 탄성 구성방정식)

  • Kwon, Sun-Beom;Lee, Jae-Myung
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.31 no.4
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    • pp.191-197
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    • 2018
  • This paper details the development of an isotropic elastic-damage constitutive model for polymeric foam based on irreversible thermodynamics to consider the growth and coalescence of voids. The constitutive equations describe the material behavior sustaining unilateral damage. To facilitate finite element analysis, the material properties for specific types of polymeric foams are applied to the developed model; the model is then implemented in ABAQUS as a user-defined material subroutine. To validate the developed damage model, the simulated results are compared to the results of a series of tensile tests on various polymeric foams. The proposed damage model can be utilized to further research on continuum damage mechanics and finite element analysis of polymeric foams in computational engineering.

Estimation for Adaptability of Fiber Reinforced Plastic Composite for LNG Storage Tank (유리섬유강화 플라스틱의 LNG 저장탱크용 합판 대체 가능성 평가)

  • Kim S. B.;Cho J. M.;Cho S. H.;Kwon Y. S.
    • Journal of the Korean Institute of Gas
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    • v.7 no.1 s.18
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    • pp.28-32
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    • 2003
  • In order to apply the properties of fiber reinforced plastic(FRP) to support panel of polyurethane foam in LNG storage tank, we estimated the mechanical properties, degree of vapour barrier, chemical stability and thermal conductivity changes as ageing. According to the results, the mechanical strength (i.g. compressive strength, bending strength, tensile strength and shear strength) are more than 30 times higher than those of plywood. The FRP-polyurethane foam(PUF) composites have lower thermal conductivity changes as ageing than plywood-PUF composites. FRP-PUF sandwich composite for LNG storage tank with these remarkable properties are compared the abilities of these structures with those of the conventional structures(plywood-PUF sandwich composite). Finally, we can obtain the effects such as superior mechanical properties and fuel saving through improved ability of vapor barrier.

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A Study on Fracture Property of Adhesive Interface at Tapered Double Cantilever Beam with Inhomogeneous Composite Material due to Loading Conditions of In-plane and Out-plane (면내 및 면외 하중 조건들에 따른 이종 복합 소재를 가진 경사진 이중외팔보에서의 접착계면의 파괴 특성 연구)

  • Lee, Jung-Ho;Kim, Jae-Won;Cheon, Seong-Sik;Cho, Jae-Ung
    • Composites Research
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    • v.33 no.6
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    • pp.401-407
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    • 2020
  • At the engineering and industrial areas, the lightweight composite material has been substituted with the metals, such as steel at the structural parts. This composite material has been applied by the adhesive bonding method, as well as the joint methods with rivets, welds or bolts and nuts. The study on the strength characteristics of adhesive interface is necessarily required in order to apply the method to composite materials. CFRP specimens as the fiber reinforced plastic composites were manufactured easily and this study was carried out. The static experiments were performed under the loading conditions of in-plane and out-plane shears with the inhomogeneous composite TDCB specimens with CFRP, aluminum (Al6061), and aluminum foam (Al-foam). Through the result of this study, the durability on the inhomogeneous composite structure with adhesive interface was investigated by examining the fracture characteristic and the point in time.

A study on the mechanical performance of impregnated polymer foam in cargo leakage of LNG carrier (LNG운반선의 화물 누출 시 함침된 고분자 폼의 기계적 성능에 관한 연구)

  • Park, Gi-Beom;Kim, Tae-Wook;Kim, Seul-Kee;Lee, Jae-Myung
    • Journal of Advanced Marine Engineering and Technology
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    • v.41 no.4
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    • pp.345-352
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    • 2017
  • In this study, the effect of cryogenic liquefied natural gas leakage and loading on liquefied natural gas cargo hold is investigated to observe the performance of the polymer foam material that comprises the cryogenic insulation of the cargo hold. The primary barriers of liquefied natural gas carrier that are in contact with the liquefied natural gas will leak if damage is accumulated, owing to fluid impact loads or liquefied natural gas loading / unloading over a long period. The leakage of the cryogenic fluid affects the interior of the polymer foam, which is a porous closed cell structure, and causes a change in behavior with respect to the working load. In this study, mechanical properties of polyisocyanurate foam specimen, which is a polymer material used as insulation, are evaluated. The performance of the specimens, owing to the cold brittleness and the impregnation effects of the cryogenic fluids, are quantitatively compared and analyzed.

A Study on the Fire Characterization of Foam block using Cone-calorimeter and FTIR (콘칼로리미터와 적외선분광계(FTIR)를 이용한 폼블럭의 연소특성에 대한 실험적 연구)

  • Han, Bong-Hoon;Seo, Dong-Ho;Kwon, Young-Hee;Min, Se-Hong
    • Fire Science and Engineering
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    • v.31 no.6
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    • pp.23-32
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    • 2017
  • Foam block, popularized as the self-interior goods, is susceptible to fire since the main material is the polyethylene flammable synthetic resin. However, it is widely used in homes, offices, and multi-use facilities. In order to understand the fire characteristics of the foam block, two kinds of foam blocks sold in the market (non-fire retardant and fire retardant) were evaluated according to standard of KS F 5660-1 (Reaction to fire test). In addition, the hazard analysis of the gas generated by the combustion of the specimen was performed using the FTIR gas analyzer. The cone calorimeter test showed that the ignition and flame combustion of both two specimens were burned as soon as the radiant heat blocking device was removed, and it was confirmed that the flame could become a rapid propagation factor during the fire. The analysis of the combustion gas through the FTIR gas analyzer showed that both the carbon dioxide and carbon monoxide classified as the common combustion gases and the acrolein, ammonia, and hydrogen cyanide causing serious damage to the human body were detected substantially. This study showed that a foam block product has high ignitionability and generates toxic gases. Hence, it is urgently required to establish the standards used for properly classifying the combustion characteristics of the material on the basis of the use conditions of a foam block product and to prepare the standards on the purpose of use.

Flow behavior of high internal phase emulsions and preparation to microcellular foam

  • Lee, Seong Jae
    • Korea-Australia Rheology Journal
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    • v.16 no.3
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    • pp.153-160
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    • 2004
  • Open microcellular foams having small-sized cell and good mechanical properties are desirable for many practical applications. As an effort to reduce the cell size, the microcellular foams combining viscosity improvers into the conventional formulation of styrene and water system were prepared via high internal phase emulsion polymerization. Since the material properties of foam are closely related to the solution properties of emulsion state before polymerization, the flow behavior of emulsions was investigated using a controlled stress rheometer. The yield stress and the storage modulus increased as viscosity improver concentration and agitation speed increased, due to the reduced cell size reflecting both a competition between the continuous phase viscosity and the viscosity ratio and an increase of shear force. Appreciable tendency was found between the rheological data of emulsions and the cell sizes of polymerized foams. Cell size reduction with the concentration of viscosity improver could be explained by the relation between capillary number and viscosity ratio. A correlative study for the cell size reduction with agitation speed was also attempted and the result was in a good accordance with the hydrodynamic theory.