• Title/Summary/Keyword: fly ash-binder ratio

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Effect of the Combined Using of Fly Ash and Blast Furnace Slag as Cementitious Materials on Properties of Alkali-Activated Mortar (결합재(結合材)로 플라이애시와 고로(高爐)슬래그의 혼합사용(混合使用)이 알칼리 활성(活性) 모르타르의 특성(特性)에 미치는 영향(影響))

  • Koh, Kyung-Taek;Kang, Su-Tae;Park, Jung-Jun;Ryu, Gum-Sung;Lee, Jang-Hwa;Kang, Hyun-Jin
    • Resources Recycling
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    • v.19 no.4
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    • pp.19-28
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    • 2010
  • Attempts to increase the utilization of a by-products such as fly ash and blast furnace slag to partially replace the cement in concrete are gathering momentum. But most of by-products is currently dumped in landfills, thus creating a threat to the environment. Many researches on alkali-activated concrete that does not need the presence of cement as a binder have been carried out recently. However, most study deal only with alkali-activated blast furnace slag or fly ash, as for the combined use of the both, little information is reported. In this study, we investigated the influence of mixture ratio of fly ash/slag, type of alkaline activator and curing condition on the workability and compressive strength of mortar in oder to develop cementless alkali-activated concrete. In view of the results, we found out that the mixture ratio of fly ash/slag and the type of alkaline activator always results to be significant factors. But the influence of curing temperature in the strength development of mortar is lower than the contribution due to other factors. At the age of 28days, the mixture 50% fly ash and 50% slag activated with 1:1 the mass ratio of 9M NaOH and sodium silicate, develop compressive strength of about 65 MPa under $20^{\circ}C$ curing.

The Effect of the Replacement of Grinded Fly Ash according to Curing Temperature on Repair Mortar Based on Polymer Admixture (폴리머수지 기반 보수모르타르에서 양생온도에 따른 미분쇄된 플라이애시 치환율의 영향)

  • Sim, Jae-Il;Mun, Ju-Hyun;Yun, In-Gu;Jeon, Young-Su
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.19 no.4
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    • pp.116-124
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    • 2015
  • The objective of this study is to evaluate the effects of the replacement levels of grinded fly-ash on the repaired mortar based on a polymer. The main parameters are the curing temperature and replacement levels of grinded fly-ash. The curing temperature and the replacement levels of grinded fly-ash are varied at $40^{\circ}C$, $20^{\circ}C$ and $5^{\circ}C$, and between 0% and 35% of the total binder by weight, respectively. The flow in fresh mortar and compressive strengths according to ages, the relationship of stress-strain, elastic modulus and modulus rupture in hardened mortar, as well as scanning the electron microscopy and the X-ray diffraction of mortar, were measured, respectively. The test results showed that the flow, elastic modulus and modulus rupture are great in mortar specimens with 20~30% of the replacement levels of grinded fly-ash. In addition, compressive strengths according to ages were affected by the replacement levels of grinded fly-ash and the curing temperature indicated that the strength development ratio of mortar with 20% of the replacement levels of grinded fly-ash was greater than others. In the prediction of the compressive strength specified by the ACI 209 code, the strength development at an early and late age can be generalized by the functions of the replacement levels of grinded fly-ash and the curing temperature. In the analysis of scanning the electron microscopy and the X-ray diffraction, the number and intensity of peaks increased and the form of CSH gels on the surface of the particle of grinded fly-ash was observed.

Development of Geopolymer Mortar Based on Fly Ash (플라이애시 기반 지오폴리머 모르타르 개발)

  • Koh, Kyung-Taek;Ryu, Gum-Sung;Lee, Jang-Hwa
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.4
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    • pp.119-126
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    • 2012
  • Portland cement production-1.5billion tonnes yearly worldwide-contributes substantially to global atmospheric pollution(7% of total of $CO_2$ emissions). Attempts to increase the utilization of fly ash, by-products from thermal power plant to partially replace the cement in concrete are gathering momentum. But most of fly ash is currently dumped in landfills, thus creating a threat to the environment. Many researches on alkali-activated concrete that does not need the presence of cement as a binder have been carried out recently. Instead, the sources of material such as fly ash, that are rich in Silicon(Si) and Aluminium(Al), are activated by alkaline liquids to produce the binder. Hence concrete with no cement is effect reduction of $CO_2$ gas. In this study, we investigated the influence of the compressive strength of mortar on alkaline activator and curing condition in oder to develop cementless fly ash based alkali-activated concrete. In view of the results, we found out that it was possible for us to make alkali-activated mortar with 70MPa at the age of 28days by using alkaline activator manufactured as 1:1 the mass ratio of 9M NaOH and sodium silicate and applying the atmospheric curing after high temperature at $60^{\circ}C$ for 48hours.

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Effect of Alkaline Activator and Curing Condition on the Compressive Strength of Cementless Fly Ash Based Alkali-Activated Mortar (시멘트를 사용(使用)하지 않은 플라이애시 알칼리 활성(活性) 모르타르의 압축강도(壓縮强度)에 미치는 알칼리 활성제(活性劑) 및 양생조건(養生條件)의 영향(影響))

  • Kang, Hyun-Jin;Ryu, Gum-Sung;Koh, Kyung-Taek;Kang, Su-Tae;Park, Jung-Jun;Kim, Sung-Wook;Lee, Jang-Hwa
    • Resources Recycling
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    • v.18 no.2
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    • pp.39-50
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    • 2009
  • Portland cement production is under critical review due to high amount of $CO_2$ gas released to the atmosphere. Attempts to increase the utilization of fly ash, a by-products from thermal power plant to partially replace the cement in concrete are gathering momentum. But most of fly ash is currently dumped in landfills, thus creating a threat to the environment. Many researches on alkali-activated concrete that does not need the presence of cement as a binder have been carried out recently. Instead, the source of material such as fly ash, that are rich in Silicon(Si) and Aluminium(Al), are activated by alkaline liquids to produce the binder. Hence concrete with no cement is effective in the reduction of $CO_2$ gas. In this study, we investigated the influence of the compressive strength of mortar on alkaline activator and curing condition in order to develop cementless fly ash based alkali-activated concrete. In view of the results, we found out that it was possible for us to make alkali-activated mortar with 70MPa at the age of 28days by using alkaline activator manufactured as 1:1 the mass ratio of 9M NaOH and sodium silicate and applying the atmospheric curing after high temperature at $60^{\circ}C$ for 48hours.

Analysis of Rheological Properties of Cement Paste with Binder Type and Composition Ratio (결합재 타입 및 구성비 변화에 따른 시멘트 페이스트의 레올로지 특성 분석)

  • Jeon, Sung IL;Nam, Jeong Hee;Lee, Moon Sup;Nho, Jae Myun
    • International Journal of Highway Engineering
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    • v.19 no.5
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    • pp.77-88
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    • 2017
  • PURPOSES : It is necessary to clarify the rheological properties of cement paste as a basic research in the development of mechanistic concrete mix design. The rheological properties of cement paste with different binder types, mix propositions, and with/without high range water reducers have been analyzed. METHODS : In this study, ordinary Portland cement, fly-ash, blast furnace slag, silica fume, and limestone powder were used as binders. The range of water-binder ratio was 0.3-0.5, and a total of 30 different mixes have been tested. The slump flow test, V-funnel test, and Dynamic Shear Rheometer (DSR) test were performed to analyze the rheological properties of cement paste. RESULTS : As a result of the slump flow test, it was found that the composition ratio of the binder contents greatly affected the paste flow when the high range water reducers were added. The results of V-funnel test showed that when the water-binder ratio was decreased without high range water reducers, the binder composition ratio had a large effect on the passing time of the V-funnel tester, but with high range water reducers the impact of the binder composition ratio was decreased. The slump flow and V-funnel have a certain relationship with the rheological factors (yield stress and plastic viscosity), but the correlation was not significant. Finally, we proposed the M-value considering the density and specific surface area of the binder. The correlation between rheological factors and M-value were better demonstrated than experimental values, but there is still a limit to predict the rheological factor in general mix design. CONCLUSIONS :In this study, the rheological properties of cement paste were analyzed. The binder type, composition ratio of binder, and with/without high range water reducers have combined to provide the complex effects on the rheological properties of cement paste. The correlation between the proposed M-value and rheological factor was found to be better than experimental results, but needs to be improved in the future.

Effects of Fly Ash on Chloride Binding Capacity in Cement Pastes (시멘트 페이스트 내의 염화물 고정화에 미치는 플라이 애쉬의 영향)

  • 소승영;소양섭
    • Magazine of the Korea Concrete Institute
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    • v.7 no.6
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    • pp.209-215
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    • 1995
  • Corrosion of steel reinforcment is the most significant factor of deterioration in reinforced concrete structures. Chloride ion is considered one of the most common culprits in the corrosion of steel in concrete. It breaks down the passive film and allows the steel to corrode actively at a high rate. The main objective of this study is to determine the critical chloride ion concentrations in the pore solutions and chloride binding effect of cement pastes made with and without fly ash. Cement pastes with water-binder ratio of 0.5, allowed to hydrate in sealed containers for 28 days and to express pore solution. The expressed pore fluids were analyzed for chloride and hydroxyl ion concentrations. Evaporable water on paralled specimens was determined a.s the loss of weight per 100g of unhydreded cement when the specimens were heated to constant weight at 105'C. It was found that the replaced cement with fly ash has negligible influnce on the chloride binding and chloride binding capacity and rises the $Cl^-$ /$OH^-$ ratio in pore solution.

Freeze-thaw resistance and sorptivity of self-compacting mortar with ternary blends

  • Turk, Kazim;Kina, Ceren
    • Computers and Concrete
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    • v.21 no.2
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    • pp.149-156
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    • 2018
  • This paper investigated the influence of binary and ternary blends of mineral admixtures in self-compacted mortar (SCM) on the fresh, mechanical and durability properties. For this purpose, 25 mortar mixtures were prepared having a total binder content of $640kg/cm^3$ and water/binder ratio between 0.41 and 0.50. All the mixtures consisted of Portland cement (PC), fly ash (FA) and silica fume (SF) as binary and ternary blends and air-entrained admixture wasn't used while control mixture contained only PC. The compressive and tensile strength tests were conducted for 28 and 91 days as well as slump-flow and V-funnel time tests whilst freeze-thaw (F-T) resistance and capillary water absorption tests were made for 91-day. Finally, in general, the use of SF with FA as ternary blends improved the tensile strength of mortars at 28- and 91-day while the use of SF15 with FA increased the compressive strength of the mortars compared to binary blends of FA. SCM mixtures with ternary blends had lower the sorptivity values than that of the mortars with binary blends of FA and the control mixture due to the beneficial properties of SF while the use of FA with SF as ternary blends induced the F-T resistance enhancement.

Characteristic of Alkali-Activated Cement Mortar using Active Slag Binder Manufactured by Industrial Byproduct (산업부산물로 제조된 활성 슬래그 바인더를 활용한 알칼리활성화 시멘트 모르타르의 특성)

  • Hwang, Byoung Il;Kang, Hye Ju;Lee, Hoo Suk;Kang, Suk Pyo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.240-241
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    • 2018
  • In this paper, we tried to find the proper ratio of industrial byproducts which can express mechanical characteristics similar to ordinary portland cement by varying the ratio of industrial byproducts. as a result, the activated slag binder produced by the industrial byproduct in this study increased in compressive strength as the ratio of blast furnace slag increased and the fly ash ratio decreased.

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Evaluation of Relationship between Strength and Resistance to Chloride in Concrete Containing Fly Ash with Ages (Fly Ash를 혼입한 콘크리트의 재령에 따른 강도와 염화물 저항능력간의 상관관계 평가)

  • Yoon, Yong-Sik;Park, Jae-Sung;Hwang, Chul-Sung;Kwon, Seung-Jun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.21 no.4
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    • pp.53-60
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    • 2017
  • Fly ash(FA) which is a byproduct in the coal combustion in thermal power plant contributes to pore structure densification due to pozzolanic reaction, and this leads to long-term strength development and excellent resistance to chloride penetration. In the work, compressive strength and chloride resistance in OPC(Ordinary Portland Cement) and FA-based concrete are evaluated, and the relationships are investigated considering ages. For the work, 3 different W/B (Water to Binder) ratios of 37%, 42%, and 47% are prepared, and 3 substitution ratio of fly ash(0%, 30%, and 50%) are considered as well. At the age of 28 days and 180 days, test results of compressive strength, diffusion coefficients based on Tang's method, and passed charges referred to ASTM C 1202 and KS F 2711 are obtained. With increasing replacement ratio of FA and decreasing W/B, the resistances to chlorides(diffusion coefficient and passed charge) are improved, and the results at the age of 180 days decrease to only 15% level at the age of 28 days due to pozzolanic reaction in FA 50 mixture, which shows that resistance to chloride is much dependent on age effect than strength development. After 180 days, more clear linear relationships are observed between strength and resistance to chloride.

Drying Shrinkage of High-Strength Concrete (고강도 콘크리트의 건조수축)

  • 임준영;정승호;이회근;이광명
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.10a
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    • pp.437-442
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    • 2002
  • Drying shrinkage is the decrease in the volume of a concrete element when it loses moisture by evaporating. Because of low water/binder ratio(W/B) and the use of chemical and mineral admixtures for high-strength concrete, the evolutions of moisture and the rate of cement hydration in high- strength concrete are significantly different from those in normal strength concrete. In this study, the drying shrinkage of high-strength concrete with and without fly ash was measured up to the age of 200 days. From the experimental test results, it was observed that the drying shrinkage decreased as the W/B decreased. As the W/B is lowered from 0.50 to 0.27, the difference of drying shrinkage between the fly ash concrete and the ordinary concrete is gradually increased.

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