• Title/Summary/Keyword: delamination

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Vibration-based delamination detection of composites using modal data and experience-based learning algorithm

  • Luo, Weili;Wang, Hui;Li, Yadong;Liang, Xing;Zheng, Tongyi
    • Steel and Composite Structures
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    • v.42 no.5
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    • pp.685-697
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    • 2022
  • In this paper, a vibration-based method using the change ratios of modal data and the experience-based learning algorithm is presented for quantifying the position, size, and interface layer of delamination in laminated composites. Three types of objective functions are examined and compared, including the ones using frequency changes only, mode shape changes only, and their combination. A fine three-dimensional FE model with constraint equations is utilized to extract modal data. A series of numerical experiments is carried out on an eight-layer quasi-isotropic symmetric (0/-45/45/90)s composited beam for investigating the influence of the objective function, the number of modal data, the noise level, and the optimization algorithms. Numerical results confirm that the frequency-and-mode-shape-changes-based technique yields excellent results in all the three delamination variables of the composites and the addition of mode shape information greatly improves the accuracy of interface layer prediction. Moreover, the EBL outperforms the other three state-of-the-art optimization algorithms for vibration-based delamination detection of composites. A laboratory test on six CFRP beams validates the frequency-and-mode-shape-changes-based technique and confirms again its superiority for delamination detection of composites.

Nonlinear Transonic Flutter Analysis of a Composite Fin Considering Delamination Effect (층간분리 효과를 고려한 복합재 핀의 비선형 천음속 플러터 해석)

  • Gwang Young Lee;Ki-Ha Kim;Dong-Hyun Kim
    • Journal of Aerospace System Engineering
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    • v.17 no.6
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    • pp.82-93
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    • 2023
  • In this paper, nonlinear transonic flutter analyses of a composite missile fin considering the effect of delamination are conducted. An effective modal analysis methodology is adopted and verified with the experimental modal test data for laminated composite plates with delamination. Extended version of the in-house computational aeroelastic analysis program with the transonic small-disturbance (TSD) code is used in order to predict the flutter dynamic pressure of the delaminated composite fin models. In the subsonic, transonic, and supersonic flow regions, nonlinear time-domain flutter analyses are performed for various delamination conditions, and aeroelastic characteristics due to the delamination phenomena are examined in detail.

Free Vibration of Three-Dimensional Laminated Composite Structures with Different Embedded Delamination Sizes and Locations (내재된 층간분리의 크기 및 위치 변화에 대한 3차원 복합소재 적층 구조의 자유 진동 특성)

  • Noh, Myung-Hyun;Park, Dae-Yong;Lee, Sang-Youl
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.3 no.1
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    • pp.1-7
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    • 2012
  • This study investigates free vibration characteristics of laminated composite structures with different embedded delamination sizes and locations using the solid element. The three-dimensional finite element (FE) delamination model described in this paper, in comparison with the conventional approaches, is more attractive not only because it shows better accuracy but also it shows the entire mode shape. The FE model using ABAQUS is used for studying free vibrations of laminates containing an various embedded delamination. The numerical results obtained are in good agreement with those reported by other investigators. In particular, new results reported in this paper are focused on the significant effects of the local vibration mode for various parameters, such as size of delamination, aspect ratio, and location of delamination.

Detection of Delamination inside Concrete Using Ground Penetrating Radar (GPR을 이용한 콘크리트 내 공동 탐사)

  • Rhim, Hong-Chul;Lee, Soong-Jae;Woo, Sang-Kyun;Song, Young-Chul
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.7 no.2
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    • pp.177-184
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    • 2003
  • A series of experimental work has been conducted to evaluate the capability of Ground Penetrating Radar (GPR) system in detecting delamination inside concrete. Three antenna at 900 MHz, 1000 MHz, and 1500 MHz frequency are used in the experiments for laboratory size specimens, and 400 MHz antenna has been used for a large size specimen. The laboratory size specimens have the dimensions of 1,000 mm (length) ${\times}$ 600 mm (width) ${\times}$ 140 mm (thickness) with a delamination of 200 mm (length) ${\times}$ 600 mm (width) ${\times}$ 140 mm (thickness). The cover depth of the delamination is varied as follows: 20 mm, 30 mm, 60 mm, and 70 mm. In all cases, the delamination has been successfully identified. The property of three frequencies was seized about detecting delamination. Also, it was shown that the image results in GPR were improved by signal processing.

Evaluation of Delamination for Fiber Reinforced Metal Laminates Using a Pseudo Crack Model (가균열 모델을 이용한 섬유강화 금속적층재의 층간분리 평가법)

  • Song, Sam-Hong;Kim, Cheol-Woong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.2
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    • pp.174-180
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    • 2004
  • If Fiber Reinforced Metal Laminates(FRMLs) were delaminated, the decrease of stiffness and fiber bridging effect would result in the sudden aggravation of fatigue characteristics. It was reported that the delamination of FRMLs resulted from the crack of metal layers and that it depended on the crack growth. While cracks were made in FRMLs containing a saw-cuts under fatigue loading, cracks could be produced or not in FRMLs with circular holes under the same condition. When the FRMLs with the circular holes produce not the crack but the delamination, it is not possible to analyze it by the conventional fracture parameters expressed as the function of the crack. And so, this research suggests a new analytical model of the delamination to make the comparison of the delamination behavior possible whenever the cracks occur or not. Therefore, a new analytical model called Pseudo Crack Model(PCM) was suggested to compare the delaminations whether cracks were made or not. The relationship between the crack energy consumption rate( $E_{crack}$) and the delamination energy consumption rate( $E_{del}$) was discussed and it was also known that the effect of $E_{del}$ was larger than that of $E_{crack}$.

Development of Criteria for Predicting Delamination in Cabinet Walls of Household Refrigerators (냉장고 캐비닛 벽면에서 발생하는 박리현상 예측을 위한 평가 기준 개발에 관한 연구)

  • Park, Jin Seong;Kim, Sung Ik;Lee, Gun Yup;Cho, Jong Rae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.4
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    • pp.1-13
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    • 2022
  • Household refrigerator cabinets must undergo cyclic testing at -20 ℃ and 65 ℃ for quality control (QC) after their production is complete. These cabinets were assembled from different materials, including acrylonitrile butadiene styrene (ABS), polyurethane (PU) foam, and steel plates. However, different thermal expansion values could be observed owing to differences in the mechanical properties of the materials. In this study, a technique to predict delamination on a refrigerator wall caused by thermal deformation was developed. The mechanical properties of ABS and PU foams were tested, theload factors causing delamination were analyzed, delamination was observed using a high-speed camera, and comparison and verification in terms of stress and strain were performed using a finite element model (FEM). The results indicated that the delamination phenomenon of a refrigerator wall can be defined in two cases. A method for predicting and evaluating delamination was established and applied in an actual refrigerator. To determine the effect of temperature changes on the refrigerator, strain measurements were performed at the weak point and the stress was calculated. The results showed that the proposed FEM prediction technique can be used as a basis for virtual testing to replace future QC testing, thus saving time and cost.

Evaluation of delamination in the drilling of CFRP composites

  • Feroz, Shaik;Ramakrishna, Malkapuram;K. Chandra, Shekar;P. Dhaval, Varma
    • Advances in materials Research
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    • v.11 no.4
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    • pp.375-390
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    • 2022
  • Carbon Fiber Reinforced Polymer (CFRP) composite provides outstanding mechanical capabilities and is therefore popular in the automotive and aerospace industries. Drilling is a common final production technique for composite laminates however, drilling high-strength composite laminates is extremely complex and challenging. The delamination of composites during the drilling at the entry and exit of the hole has a severe impact on the results of the holes surface and the material properties. The major goal of this research is to investigate contemporary industry solutions for drilling CFRP composites: enhanced edge geometries of cutting tools. This study examined the occurrence of delamination at the entry and exit of the hole during the drilling. For each of the 80°, 90°, and 118°point angle uncoated Brad point, Dagger, and Twist solid carbide drills, Taguchi design of experiments were undertaken. Cutting parameters included three variable cutting speeds (100-125-150 m/min) and feed rates (0.1-0.2-0.3 mm/rev). Brad point drills induced less delamination than dagger and twist drills, according to the research, and the best cutting parameters were found to be a combination of maximum cutting speed, minimum feed rate, and low drill point angle (V:150 m/min, f: 0.1 mm/rev, θ: 80°). The feed rate was determined to be the most efficient factor in preventing hole entry and exit delamination using analysis of variance (ANOVA). Regression analysis was used to create first-degree mathematical models for each cutting tool's entrance and exit delamination components. The results of optimization, mathematical modelling, and experimental tests are thought to be reasonably coherent based on the information obtained.

Delamination behavior of multidirectional laminates under the mode I loading (모드 I 하중조건하에 있는 다방향 적층 복합재료의 층간파괴거동)

  • Choi, Nak-Sam;Kinloch, A.J.
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.3
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    • pp.611-623
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    • 1998
  • The delamination fracture of multidirectional carbon-fiber/epoxy laminates under the Mode I condition has been studied using the modified beam analysis for a fracture mechanics approach. It was found that the variation of fracture energy $G_IC$ with increasing length of the propagating crack exhibited a minimum for the pure interlaminar fracture and a maximum for the intraply fracture,i.e. a rising "R-curve", which was strongly affected by the degree of fiber bridging and crack-tip splitting arising in the global delamination. The maximum $G_IC$ value was significantly dependent on such types of delamination as no crack jumping, crack jumping into the adjacent ply and edge-delamination. It was shown also that the value of "effective flexural modulus" estimated from the modified beam analysis increased much with the development of fiber bridging behind the crack tip.ehind the crack tip.

A Fracture Mechanics Approach on Delamination and Package Crack in Electronic Packaging(l) -Delamination- (반도체패키지에서의 층간박리 및 패키지균열에 대한 파괴역학적 연구 (1) -층간박리-)

  • 박상선;반용운;엄윤용
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.8
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    • pp.2139-2157
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    • 1994
  • In order to understand the delamination between leadframe and epoxy molding compound in an electronic packaging of surface mounting type, the stress intensity factor, T-stress and J-integral in fracture mechanics are obtained. The effects of geometry, material properties and molding process temperature on the delamination are investigated taking into account the temperature dependence of the material properties, which simulates as more realistic condition. As the crack length increases the J-integral increases, which suggest that the crack propagates if it starts growing from the small size. The effects of the material properties and molding process temperature on stress intensity factor, T-stress is and J-integral are less significant than the chip size for the practical cases considered here. The T-stress is negative in all eases, which is in agreement with observation that interfacial crack is not kinked until the crack approaches the edge of the leadframe.

The Application of AE for a Drilling Damage Process Monitoring in [0/90 0 ]s CFRP Composites ([0/90 0 ]s CFRP 복합재의 드릴작업손상과정 모니터링에 대한 AE의 적용)

  • Yun, Yu-Seong;Gwon, O-Heon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.6 s.177
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    • pp.1491-1498
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    • 2000
  • In recent years, CFRP composite materials have been increasingly used in various fields of engineering because of a high specific strength and stiffness properties. Drilling is one of the most impo rtant cutting processes that are generally carried out on CFRP materials owing to the need for the structural integration. However, delamination are often occurred as one of the drilling damages. Therefore, there are needs studying for the relationships between CFRP drilling and delamination in order to avoid low strength of the structures and inaccuracies of the integration. In this study, AE signals and thrust forces were used for the evaluations of the delamination from a drilling process in [0/900]s CFRP materials. And the drilling damage processes were observed and measured by a real time monitoring technique with a video camera. From the results, we found that the relationships between the delamination from drilling and AE characteristics and drill thrust forces for [0/900]s CFRP composites. Also, we proposed the monitoring method for a visual analysis of drilling damages.