• Title/Summary/Keyword: defective products

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Development of The Flexible User-Friendly Real-Time Machine Vision Inspection System (사용자 중심의 유연한 실시간 머신비전 검사시스템 개발)

  • Cho, In-Sung;Lee, Ji-Hong;Oh, Sang-Jin
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.45 no.3
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    • pp.42-50
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    • 2008
  • We developed a visual inspection system for detecting defective products. Most existing inspection systems are designed to be dedicated to one product, which makes operator spend extra money and time to adopt other products. In this work, we propose a flexible visual inspection system that can inspect various products without any additional major job at a low-cost. The developed system contained image processing algorithm libraries and user-friendly graphic interface for adaptable image-based inspection system. We can find a proper threshold value using the proposed algorithm which uses correlation coefficient between a non-defective product and existing sample images of defective product. And We tested the performance of the proposed algorithm using Otsu's method. The proposed system is applied to a automated inspection line for cellular phone.

A Study on the Application of ISO Standard Sampling in Grading of Chicken Meats (닭고기 등급판정 시 ISO 기준 샘플링의 적용 연구)

  • Hwang, Yong Joon;Son, Ha Sik;Seung, Jong Won;Park, Jong Woon;Hwang, Won Uk;Kim, Soo-Ki
    • Korean Journal of Poultry Science
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    • v.45 no.4
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    • pp.285-290
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    • 2018
  • This study was aimed to evaluate the possibility of application to the KS A ISO 2859-1 Easy test, an international standards sampling inspection, to replace a sampling method of the current grading standard of chicken meats for the first time. As a result of screening capability to check for defective products, the current sampling was 0.61 and the KS A ISO 2859-1 Normal test was 0.70, suggesting that the latter inspection method was more accurate. If the KS A ISO 2859-1 conversion principle is applied, 40,530 won per day is saved for a 50-lot inspection. The current sampling and the KS A ISO 2859-1 Easy test did not exceed the reject limit for the number of defective products to satisfy the grade $1^+$ on chicken carcass size numbers 12, 9 and 8. Freshness was not significantly different between the current sampling and the KS A ISO 2859-1 Easy test. It is expected that using the KS A ISO 2859-1 Easy test with a smaller sample volume will have the same level of quality evaluation as the current sampling method while reducing costs.

Design of Sampling Inspections and Service Capacities for Multi-Products (복수제품의 품질검사 및 서비스시스템의 설계)

  • 김성철
    • Journal of the Korean Operations Research and Management Science Society
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    • v.28 no.3
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    • pp.49-60
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    • 2003
  • In this paper, we study the joint design of sampling inspections and service capacities for multi-products. Products of different defect rates which are either deterministic or random variables are supplied in batches after sampling inspection and rework. When supplied, all defective products that have not been inspected in batches are uncovered through total inspection and returned to service. We identify the optimal inspection policies and service capacities for multi-products reflecting the relationships between inspection rework costs and service provision costs. We also develope a marginal allocation algorithm for the optimal allocation of the limited total service capacity to products as well as inspection quantities.

Application for Uni-materialization and Life Cycle Assessment of the Vehicle Undercover (자동차 언더커버의 유니소재화 적용 및 전과정평가)

  • Yun, Hyeri;Park, Yoosung;Yu, MiJin;Bae, Hana;Lee, Hanwoong
    • Clean Technology
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    • v.23 no.3
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    • pp.256-269
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    • 2017
  • In response to national and international regulations for resource circulation and to reduce greenhouse gas emissions, the automotive industry has tried to reuse scrap parts and defective products produced in the disposal or production stages as recycled resources. Attempts have been made to reach the target recycling rate by reducing the number of material types required for each part. Moreover, in order to achieve greenhouse gas reduction targets while maintaining the performance of existing products, lighter components are being developed. Existing products were 100% incinerated at the disposal stage, but the uni-materialized products were improved to be possible that it could be recycled 90% through scraps and the defective product in the pre-production and production stage. It also appears that the fuel efficiency improves through 56% lightweight compared to the existing product. In this paper, a preliminary assessment is conducted on the applicability of uni-materialized product development of car parts. The environmental impact values of existing products and developed prototypes are compared and analyzed through life cycle assessment.

신뢰성 보험의 요율체계 개선 방안에 관한 연구

  • Hong, Yeon-Ung
    • 한국데이터정보과학회:학술대회논문집
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    • 2004.10a
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    • pp.43-51
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    • 2004
  • The reliability guarantee insurance policy for parts and materials was introduced to the market in 2003. This policy indemnifies manufactures of products for the repair/failure costs, recall expenses of products and business interruption losses found to be defective by users or demand companies during the terms of guarantee and after the user acquired physical possession of the product. In this paper, owing to the nature of the policy, we propose a new rate-making system considering the type of product and industry, quality control circumstances, record of guarantee performance, and exposure.

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Analysis of Various Acoustic Emission Signal for the Automatic Detection of Defective Manufactures in Press Process (프레스 공정에서의 불량품 자동 검출을 위한 다양한 음향방출 신호의 분석)

  • Kim, Dong-Hun;Park, Se-Myung;Lee, Won-Kyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.4
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    • pp.14-25
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    • 2010
  • Small cracks or chips of a product appear very frequently in the course of continuous production of an automatic press process system. These phenomena became the cause of not only defective product but also damage of a press mold. In order to solve this problem AE(Acoustic emission) system was introduced. AE system was expected to be very effective to real time detection of the defective product and for the prevention of the damage in the press molds In this study, for the pick and analysis of AE signals generated from the press process, AE sensors/pre-amplifier/analysis and processing board were used as frequently found in the other similar cases. For the analysis and processing the AE signals picked in real time from the normal or the detective products, specialized software called AE-win(software for processing AE signal from Physical Acoustics Corporation) was used. As a result of this work it was conformed that intensity and shape of the various AE signals differ depending on the weight of the press and thickness of sheet and process type.

Building of PSMS in corporate of ISO 9000 certification (PL 대응체계 구축 방안)

  • Park, Jae-Heung;Hwang, Hee;Moon, Jae-Seung
    • Journal of Korean Society for Quality Management
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    • v.31 no.3
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    • pp.19-36
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    • 2003
  • The manager of manufacturing industry just not to have known what to do related to the law of product liability(PL) that was put into operation in July 1, 2002. The law of PL is a public law about defective product, which was established in order to compensate consumer's damages of property and body caused by product, to make sound society by the safety products and to take international competitiveness. But the existing civil law has been having clause that compensation to be taken is limited. The law of PL is resolving this limitations and is characterized by the easy relief from damages of defective product. The decision in the case of Green-man has been a precedent since the court sentenced the manufacturer to liability. The law of PL has been in force in 27 countries, including all of the EU countries, Japan, Philippines and China. It has been shown that the corporations which meet the Global Standard, could survive in global competition. The economic effects by the law of PL are the increase of consumers relief production cost by the lawsuits. This paper will recommend more biref method that is able to cover PSMS by use of QMS. It will make domestic corporation improve in the plan, manufacture and sale of products to meet the Global Standard.

Product Liability in the Shipbuilding in the "MSC Carla" case (MSC Carla 사례상 선박의 제조물책임)

  • Seo, Jeong Woo;Jo, Jong Joo
    • THE INTERNATIONAL COMMERCE & LAW REVIEW
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    • v.64
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    • pp.155-185
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    • 2014
  • Liability for the manufacture or supply of defective products can arise in two principle ways, in tort and in contract. English law has long regarded shipbuilding contract as agreement for the sale and purchase of goods. The consequence of which is that unless the Buyer and Builder agree otherwise, terms will automatically be implied into the contract between them as to the quality and performance of the completed vessel. The same principle applies to sub-contracts allied to the shipbuilding contract. On the other hand, one case decisions established that ".... a contract to build a ship, though a contract of sale of goods, has also some characteristics of a building contract", Recently the liability of a manufacturer in tort for physical damage i.e. personal injury and damage to property other than alleged to be defective is now well settled in most countries. Accordingly the Builder may face third party claims in tort more regularly than they have in the past, if the statutory implied terms have not been expressly excluded in contract. In such circumstances, it is necessary for the Builder to be prepared with counter measures to secure the stability of the vessel from its design development, building process, delivery and operation etc. The purpose of this paper is, from the case of "MSC Carla", to review product liability, jurisdiction and the initial date of extinctive prescription, then to suggest counter measures to the Builder.

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Estimation of Product Claim Rate with Consumer's Inspection Error (소비자(消費者) 검사오류(檢査誤謬)를 고려한 제품(製品)의 반환율(返還率) 추정(推定)에 관한 연구(硏究))

  • Kim, Je-Sung;Lee, Chang-Hun
    • Journal of Korean Society for Quality Management
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    • v.21 no.1
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    • pp.22-34
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    • 1993
  • In claiming for the purchased products, two types of errors can occur from the consumer's point of view. One is to accept defective products and the other one is to reject good products. Due to such errors, Claim rate for the products is expected to be different from that the producer has originally anticipated. In this paper, the probability distribution of the number of claimed products when such consumer's inspection errors are involved is derived. Then, a simple model is provided to estimate the claim rate when such errors are present.

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MRT (Magneto Resonance Testing) Development and Application for Non-ferrous Metal Products Pore's Defect Detection (자기공명 탐상기술 (MRT)에 의한 비철금속 가공물의 기공 검출)

  • Dong-man Suh;Kwan-hoon Moon
    • Journal of Korea Foundry Society
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    • v.43 no.1
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    • pp.3-10
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    • 2023
  • This study was conducted to develop technology that can detect stomatal defects inside nonferrous metal products that may occur during die casting processes. Through this research, we intend to detect possible pores in the products in advance, block the distribution of defective products, and contribute to reducing possible losses due to damage to distributed products.