• Title/Summary/Keyword: cutting resistance

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Potential Flow Analysis around Ship with Goose-neck Type Bulbous Bow Penetrating Free Surface (자유수면을 관통하는 거위목 벌브를 가진 선박 주위의 포텐셜 유동해석)

  • Choi, Hee-Jong;Park, Il-Heum;Kim, Jong-Kyu;Kim, Ok-Sam;Chun, Ho-Hwan
    • Journal of Ocean Engineering and Technology
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    • v.25 no.4
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    • pp.18-22
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    • 2011
  • The Ranking source panel method was used to predict the flow phenomenon of a ship with a goose-neck type bulbous bow penetrating the free surface. The non-linearity of the free surface boundary condition was fully satisfied using an iterative calculation method, and the raised panel method was adopted to obtain a more stable solution at each iteration step. The panel cutting method was applied to generate a hull calculation grid at each iteration step, including the first step. At that time, the nose of the goose-neck type bulbous bow was divided by the free surface and the free surface panel was modified at each iteration step using the variable free surface panel method. Numerical calculations were performed to investigate the validity and efficiency of the applied numerical algorithm using the 3600 TEU container carrier. The computed wave resistance coefficients were compared with the experimentally achieved residual resistance coefficients.

Parametric Study for Hole Machining in Natural Fiber Composites (천연섬유 복합재료의 홀 가공을 위한 파라메트릭 연구)

  • Lee, Dong-Woo;Oh, Jung-Suck;Song, Jung-Il
    • Composites Research
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    • v.30 no.1
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    • pp.35-40
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    • 2017
  • In this study, natural fiber composites including flax fiber reinforcement was manufactured. It was tried to find optimum design of drill and machining factor for minimizing the damage during hole machining in natural fiber composites. Taguchi optimization was used for minimizing the number of experiments and evaluation of the effect of machining factor during hole machining in natural fiber composites. The experimental results indicate that the newly designed drill distributes cutting resistance well and minimizes surface roughness and produces fine surfaces. Developed new drill has been dispersed in the cutting resistance during processing, it was possible to obtain the smooth hole surface. Also, it was found that optimal rotational speed and feed rate of drill for hole machining.

Modeling and multiple performance optimization of ultrasonic micro-hole machining of PCD using fuzzy logic and taguchi quality loss function

  • Kumar, Vinod;kumari, Neelam
    • Advances in materials Research
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    • v.1 no.2
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    • pp.129-146
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    • 2012
  • Polycrystalline diamond is an ideal material for parts with micro-holes and has been widely used as dies and cutting tools in automotive, aerospace and woodworking industries due to its superior wear and corrosion resistance. In this research paper, the modeling and simultaneous optimization of multiple performance characteristics such as material removal rate and surface roughness of polycrystalline diamond (PCD) with ultrasonic machining process has been presented. The fuzzy logic and taguchi's quality loss function has been used. In recent years, fuzzy logic has been used in manufacturing engineering for modeling and monitoring. Also the effect of controllable machining parameters like type of abrasive slurry, their size and concentration, nature of tool material and the power rating of the machine has been determined by applying the single objective and multi-objective optimization techniques. The analysis of results has been done using the MATLAB 7.5 software and results obtained are validated by conducting the confirmation experiments. The results show the considerable improvement in S/N ratio as compared to initial cutting conditions. The surface roughness of machined surface has been measured by using the Perthometer (M4Pi, Mahr Germany).

Experimental Characterization of Turning Process of Titanium Alloy Using Cryogenic Cooling and Nanofluid Minimum Quantity Lubrication (극저온 냉각 및 나노유체 극미량 윤활을 적용한 티타늄 합금의 선반 절삭가공 특성에 관한 연구)

  • Kim, Jin Woo;Kim, Jung Sub;Lee, Sang Won
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.3
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    • pp.185-189
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    • 2017
  • Recently, titanium alloys have been widely used in aerospace, biomedical engineering, and military industries due to their high strength to weight ratio and corrosion resistance. However, it is well known that titanium alloys are difficult-to-cut materials because of a poor machinability characteristic caused by low thermal conductivity, chemical reactivity with all tool materials at high temperature, and high hardness. To improve the machinability of titanium alloys, cryogenic cooling with LN2 (Liquid Nitrogen) and nanofluid MQL (Minimum Quantity Lubrication) technologies have been studied while turning a Ti-6Al-4V alloy. For the analysis of turning process characteristics, the cutting force, the coefficient of friction, and the surface roughness are measured and analyzed according to varying lubrication and cooling conditions. The experimental results show that combined cryogenic cooling and nanofluid MQL significantly reduces the cutting forces, coefficients of friction and surface roughness when compared to wet condition during the turning process of Ti-6Al-4V.

Sustainability Analysis in Titanium Alloy Machining (항공용 티타늄 합금 가공 공정의 지속가능성 평가)

  • Lee, Jin-Hyeok;Kim, Ho-Yung;Yoon, Hae-Sung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.12
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    • pp.73-81
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    • 2019
  • Titanium alloys have been spotlighted in numerous industries owing to their superior mechanical properties, such as high specific strength. However, the high heat and wear resistance of titanium alloys also lower their machinability and limit the wider application of the material. Many researchers have investigated the processing of titanium alloys, and it is required to evaluate the effectiveness and efficiency of developed technologies. From this perspective, this research studied sustainability in titanium alloy machining. The power consumption of the machine was measured during the process and analyzed in terms of process parameters and individual machine components. Here, an end mill specially designed for titanium was also investigated and compared with a general-purpose cutting tool. Based on the experimental results, a model was constructed to predict the power consumption of the overall process. It is expected that this study will contribute to the more effective and efficient processing of titanium alloys.

WC-Co Milling Inserts Manufactured by Powder Injection Molding (분말사출성형에 의한 WC-Co 계 milling insert 제조)

  • 성환진
    • Journal of Powder Materials
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    • v.6 no.1
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    • pp.88-95
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    • 1999
  • The purpose of this study is to investigate the manufacturing feasibility of WC-Co milling inserts via Powder Injection Molding (PIM) process. WC-Co is used in a wide variety of cutting tools due to its high hardness, stiffness, compressive strength and wear resistance properties. WC-Co parts for a high stress application were conventionally produced by the press and sinter method, which were Iimited to 2 dimensional shapes. Manufacturing WC-Co parts for a high stress application by PIM implies that tool efficiency can be highly improved due to increased freedom is design. P30 grade WC powder (WC-Co-TiC-TaC system) was mixed with RIST-5B133 binder and injection molded into milling inserts (Taegu Tech. Model WCMX 06T 308). The mean grain size of the powder was about 0.8$\mu$m. Injection molded specimens were debound by solvent extraction and thermal degradation method at various conditions. The specimens were sintered at 140$0^{\circ}C$ for 1 hr in vacuum. Carbon content, weight loss, dimensional change, and macro defects of the specimen were carefully monitored at each stage of the PIM process. PIMed WC-Co milling inserts reached 100% full density after sinteing. Its mechanical properties and micro-structures were comparable with the press and sintered milling insert. Carbon content of the sintered WC-Co insert was mainly determained by the atmosphere of thermal debinding. By controlling powder loading and injection molding condition, dimensional accuracy could be obtained within 0.4%. We confirm that PIM can not only be an alternative manufacturing method for WC-Co parts economically but also provide a design freedom for more effieient cutting tools.

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Monitoring of Tool Wear Condition by Cutting Resistance and AE Signal in Drilling ADI Material. (ADI재의 드릴가공시 절삭저항 및 AE신호에 의한 공구마멸상해의 검출)

  • 유경곤;전태옥;박홍식
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.11
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    • pp.32-38
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    • 1998
  • For the purpose of monitoring the abnormal state in proportion to cutting in automatic production process, the 3 kinds of specimens different from mechanical properties by austempering through temperature variation were manufactured, and the effects of tool wear on thrust and AE RMS was analyzed with sequential drilling in in-process. When the ADI specimens were drilled, the relationship of thrust and AE RMS with flank wear was studied through experiments, and it is confirmed that the reliable wear state is able to be monitored by using these signals. It was shown that thrust and AE RMS increased slowly till flank wear reached to V$_{B}$ = 0.25mm, and they increased steeply over the value. The effective tool exchange time was able to be pre-estimated by using this fact. It was validated that the tool breakage was able to be detected on the real time by monitoring in in-process.s.

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Current Cultivation Status of Gardenia jasminoides ELLIS in Yeocheon-Gun, Korea (여천군(麗川郡) 지역(地域)의 치자나무 재배실태(栽培實態))

  • Kwon, Byung-Sun;Park, Hi-Jin;Kim, Koang-Mo;Lee, Bong-Hyun
    • Korean Journal of Medicinal Crop Science
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    • v.4 no.3
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    • pp.265-268
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    • 1996
  • According to the research of the cultivation result of Gardenia for 5 years to investigate its cultivation conditions and problems, the development of the variety with early mature and high yielding is urgent and that of rooted cutting cultivation method by the experiment of rooted cutting, bed soil, growth regulator and cutting period are pressing. The development of cultivation method with planting year, planting density, supplementary period and amounts of supplementary of Gardenia planted on growing field are required and for the disease and insect pest control, the research of the cultivation method with disease and insect pest resistance is ne­eded by auxotrophic fertilizing and organic agricultural method, not by agriltural chemicals.

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A Study on Technology of Waterproofing of the Concrete Structure Which Used Soft FRP Resin and Square Groove Cutting Technique (연질 FRP 수지와 정방형 홈 컷팅 기술을 이용한 콘크리트 구조물의 방수기술에 관한 연구)

  • Lee, Hyung-Jun;Choi, Sung-Min;Kim, Sung-Sik;Ahn, Sang-Ku;Cho, Ah-Hyung;Oh, Sang-Keun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.597-600
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    • 2008
  • In this study the reason which researches the feature of the exposure type waterproofing it uses the technique of the soft FRP it uses the soft unsaturated polyester and the square groove cutting technique with respects and solves the interface separate problem because of the rigid FRP it is used with the repairs and retrofit materials it is caused by in adhesion of concrete insufficiency. The feature of this technique was the dispersion and the reinforcement of the fatigue stress due to the integration behavior and the reinforcement due to the glass-fibre of the concrete due to the soft FRP resin and, it investigated the crack appearance confrontation of concrete and the cohesion stability of the concrete due to the square groove cutting technique with importance. The result of research when it applies the soft FRP with the exposure type waterproofing, is judged with the fact that it will be able to expect a bulge resistance confrontation and creak confrontation ability and cohesion stability improvement.

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Case Study on the Application of Chain Saw Machine for the Underground Marble Quarrying (갱내 대리석 채석을 위한 체인쏘머신 적용 사례연구)

  • Ju, Jaeyeol;Lee, Kwangpyo;Kim, Jaedong
    • Tunnel and Underground Space
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    • v.23 no.3
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    • pp.180-191
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    • 2013
  • The purpose of this research was to find an optimal quarrying for marble by analyzing the applicability and the work efficiency of a chain saw machine newly introduced in the underground Baekwoon mine. From the test results of the physical properties of Baekwoon marble, which affects the efficiency of rock cutting, it was found to have similar physical characteristics as the ones which are now being produced in the other areas in Korea. And especially it shows isotropic property, which can be thought to be advantageous as a dimensional stone. To check the long-term quality of the marble as a stone material, several tests such as corrosion resistance test and abrasion test were carried out. It was found to be vulnerable to acid rain with decrease of weight and seismic wave velocity after applying artificial rain at pH 5.6 for 50 times. The percentage of wear from abrasion test was 22.67%. The working time and cutting speed of the chain saw machine were recorded and analyzed during the test-run at the quarry. The overall work cycle was assorted into 9 unit operations and the operating time per each unit was drawn. The operating times for the two cutting patterns, which could be possibly applicable to the work site, were compared. The results indicated that the pattern B, that the cutting sequence was set to minimize the movement of the machine, showed 6% less working hours than the pattern A, which first cuts the outer boundary. With cutting pattern analysis, the ore body in the Baekwoon mine was 3 dimensionally modeled and a quarrying plan considering the existing conditions of the marble was suggested.