• Title/Summary/Keyword: crankshaft

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Electrical Impedance Change due to Contamination at the Contact Interface of Connectors for Automobile Crank Shaft Position Sensor

  • Kim, Young-Tae;Sung, In-Ha;Kim, Dae-Eun
    • International Journal of Precision Engineering and Manufacturing
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    • v.5 no.2
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    • pp.46-52
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    • 2004
  • Numerous connectors are used in automobiles for transmission of electrical signals across various electro-mechanical components. The connectors must operate with high reliability in order to minimize failures due to signal degradation. In this work, the effects of contamination at the contact interface of connectors used fur automobile crankshaft position sensor on the impedance change were investigated. An experimental set-up was built to simulate the electrical signal transmitted from the sensor to the engine control unit through a connector. Output from the connector was investigated using connectors contaminated with engine block residues and water droplets. It was found that slight contamination of the connectors could lead to significant signal degradation which can lead to engine failure. Also, the effect of water in the connector altered the signal severely. However, the signal gradually regained the original state as the water evaporated from the interface.

A Study on the Journal Orbit in the Bearing of Engine Crankshaft (엔진 크랭크축의 베어링내에서 저어널의 운동궤적에 관한 연구)

  • 한동철;송기선
    • Tribology and Lubricants
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    • v.2 no.1
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    • pp.69-77
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    • 1986
  • The motion of journal in a bearing is considered separately as rotation and translation, and then the equations of motion are derived. The bearing load capacities for these motions are calculated from the lubrication theory. The numeric integration of the equations of motion gives various journal orbit depending on force cycles and bearing parameters.

Stress Analysis of Crank Shaft by Considering Bending and Twisting Moment (굽힘 및 비틀림모멘트를 고려한 크랭크축의 응력해석)

  • 이정윤;정주석
    • Journal of the Korean Society of Safety
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    • v.8 no.3
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    • pp.13-18
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    • 1993
  • This paper an application method of crankshaft of four cylinder internal combustion engine for studying stress analysis of the shaft. For simple analysis, uniform sections of journal, pin and arm parts were assumed. Transfer Metrix Method was used, considering branched part and coordinate transformation part. Bending, twisting moment and stresses of crank shaft were investigated.

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The crankshaft analysis of automotive engine (자동차 엔진의 크랭크샤프트 응력해석)

  • 김현권;최기훈
    • Journal of the korean Society of Automotive Engineers
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    • v.13 no.1
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    • pp.15-24
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    • 1991
  • 본문에서는 비교적 간단한 수식과 경험치를 이용하여 빠른 시간내에 결과를 얻을 수 있는 고전적 방법에 의한 응력해석과 크랭크 샤프트의 동적 특성을 파악하고 아울러 그 결과를 유한요소 해석에 적용시키는 상세계산 방법에 대한 과정을 소개하고자 한다.

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Stiffness Evaluation of a Heavy-Duty Multi-Tasking Lathe for Large Size Crankshaft Using Random Excitation Test (랜덤가진시험을 이용한 대형 크랭크샤프트 가공용 복합다기능 선반의 강성 평가)

  • Choi, Young Hyu;Ha, Gyung Bo;An, Ho Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.7
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    • pp.627-634
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    • 2014
  • Machine tool vibration is well known for reducing machining accuracy. Because vibration response of a linear structure generally depends on its transfer function if the magnitude of excitation were kept constant, this study introduces a RET(Random Excitation Test) based on FRF method to evaluate stiffness of a prototype HDMTL(Heavy-Duty Multi-Tasking Lathe) for large crankshaft of marine engine. Firstly, two force loops of the lathe and corresponding structural loops were identified:1) workpiece - spindle - head stock - main bed, 2) workpiece - tool post - carriage bed. Secondly, compliances of each structural loop were measured respectively using RET with a hydraulic exciter and then converted into stiffness. Finally, the measured stiffness was compared with that obtained previously by FEM analysis. As the result, both measured and computed stiffness were closely in agreement with each other. And the prototype HDMTL has evidently sufficient rigidity above ordinary heavy-duty lathes.

A Study on FEM of the Bearing Girder in the Large Vessel Engine Structure (선박 엔진 베어링 거더의 유한요소해석에 관한 연구)

  • Park, Young-Joon;Shim, Mun-Bo;Kim, Hyun-Jun;Suh, Myung-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.12
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    • pp.1877-1885
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    • 2004
  • The purpose of this study is to show pressure distribution of the bearing girder in large vessel engine and to consider finite elements analysis using the pressure distribution. Various kinds of the exciting forces act on a bearing girder. And at the same time, it is necessary to consider the contact between a crankshaft and a bearing girder because a bearing girder supports a crankshaft. However it is to need the computer resource with much time if we apply the contact element to a complex solid model and perform a repeated analysis. Thus we have accomplished a contact analysis in the simplistic finite element model of the bearing girder. After that we take a pressure distribution, and apply this to actual finite element model and accomplish finite element analysis. The result of stresses and strains has been produced using superposition method. The concept of superposition method is to find the resultant deflection of several loads acting on a member as the sum of contributions of individual loads. The results were compared with measured results and were verified to be accurate. Resulting analyzed strain favorably coincides with measured strain. The experiment result justifies this paper method.

A Study on the Event Processing for Electronic Control (전자제어의 Event 처리방법에 관한 연구)

  • 이종승;이중순;정성식;하종률
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.3
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    • pp.115-122
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    • 1998
  • For digital engine control timings, such as ignition, are based on the crank shaft angle. Therefore, it is very important that the angle of the crank shaft can be detected with accuracy for optimal ignition timing. Sequential multi-point injection(MPI) systems that have independent injection events for each cylinder, are used to inject an accurate quantity of fuel, and to cope with varying engine status promptly. In this study the distributorless ignition timing. A crankshaft position sensor has been installed such that it generates a number of pulses per crankshaft revolution to permit accurate detection of the crank shaft angle. An event detecting algorithm has been developed, which detects the crank shaft pulses generated by the position sensor, and the software outputs the required control signals at given crank angle values. We clarified that the hardware method is the best way to increase the performance of the control system, because the event detecting duration T(1+2)max becomes zero.

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A Study on the Coupled Torsional-Axial Vibration of Marine Propulsion Shafting System using the Energy Method

  • Jang, Min-Oh;Kim, Ue-Kan;Park, Yong-Nam;Lee, Young-Jin
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.3
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    • pp.482-492
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    • 2004
  • Recently. the market trend for marine diesel engine has involved the lower running speeds. larger stroke/bore ratio and higher combustion pressure. Consequently, because of the flexible engine shafting system due to the larger mass. inertia and the more elasticity, the complicated coupled torsional-axial vibrations have occurred in the operating speed range. Also, the vibrations act as an excitation on the hull-structural vibration. To predict the vibration behavior with more accuracy and reliability. many studies have proposed the several kinds of method to calculate the stiffness matrix of crankshaft. However, most of these methods have a weak point to spend much time on three dimensional modeling and meshing work for crankshaft. Therefore. in this work. the stiffness matrix for the crankthrow is calculated using the energy method (Influence Coefficient Method, ICM) with the each mass having 6 degree of freedom. Its effectiveness is verified through the comparison with the stiffness matrix obtained by using the finite element method (FEM) and measured results for actual ships propulsion system.

Causes of Top Dead Center Error in Marine Generator Engine Power-Measuring Device (선박용 발전기 엔진 출력 측정 장치의 TDC 오차 발생 원인)

  • Lee, Ji-Woong;Jung, Gyun-Sik;Lee, Won-Ju
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.26 no.4
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    • pp.429-435
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    • 2020
  • Different methods are used for determining the output of engines to obtain the indicated horsepower by measuring the combustion pressure of cylinders, and to obtain the shaft horsepower by measuring the shaft torque. It is difficult to examine the shaft torque using the condition of the cylinder, and the most accurate method used for determining the combustion pressure involves examining the combustion state of the cylinder to evaluate the engine performance and analyze the combustion of the cylinder. During the measurement, the combustion pressure is the most important parameter used for accurately determining the cylinder angle because the cylinder pressure is indicated based on the angle of the crankshaft. In this study, an encoder was used as the crank angle sensor to measure the cylinder pressure on the generator engine of the actual operating ship. The reasons for the differences between the top dead center (TDC) recognized by the encoder (TDCencoder) and the TDC recognized by the compression pressure (TDCcomp) were considered. The dif erences between the TDCcomp and TDCencoder of the cylinders measured at idle running, 25 %, 50 %, and 60 % loads were analyzed to determine for the crankshaft production effect, the crankshaft torsion effect owing to the increased rotational resistance from the increased load, and the coupling damping effect between the engine and generator. It was confirmed that the TDC error occurred up to 3° crank angle as the load of the generator increased.