• Title/Summary/Keyword: corrosion pipeline

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Reliability Assessment for Corroded Pipelines by Separable Monte Carlo Method (Separable Monte Carlo 방법을 적용한 부식배관 신뢰도평가)

  • Lee, Jin-Han;Jo, Young-Do;Kim, Lae Hyun
    • Journal of the Korean Institute of Gas
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    • v.19 no.5
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    • pp.81-86
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    • 2015
  • A deterministic stress-based methodology has traditionally been applied in pipeline design. Meanwhile, reliability based design and assessment (RBDA) methodology has been extensively applied in offshore or nuclear structures. Lately, the release of ISO standard on reliability based limit state methods for pipelines ISO16708 indicates that the RBDA methodology is one of the newest directions of natural gas pipeline design method. This paper presents a case study of the RBDA procedure for predicting the time-dependent failure probability of pipelines with corrosion defects, where separable Monte Carlo (SMC) method is applied in the reliability estimation for corroded pipeline instead of traditional, crude Monte Carlo(CMC) Method. The result shows the SMC method take advantage of improving accuracy in reliability calculation.

Comparative study on deformation and mechanical behavior of corroded pipe: Part I-Numerical simulation and experimental investigation under impact load

  • Ryu, Dong-Man;Wang, Lei;Kim, Seul-Kee;Lee, Jae-Myung
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.9 no.5
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    • pp.509-524
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    • 2017
  • Experiments and a numerical simulation were conducted to investigate the deformation and impact behavior of a corroded pipe, as corrosion, fatigue, and collision phenomena frequently occur in subsea pipelines. This study focuses on the deformation of the corrosion region and the variation of the geometry of the pipe under impact loading. The experiments for the impact behavior of the corroded pipe were performed using an impact test apparatus to validate the results of the simulation. In addition, during the simulation, material tests were performed, and the results were applied to the simulation. The ABAQUS explicit finite element analysis program was used to perform numerical simulations for the parametric study, as well as experiment scenarios, to investigate the effects of defects under impact loading. In addition, the modified ASME B31.8 code formula was proposed to define the damage range for the dented pipe.

The Research and Application of Protective Coating for PCCP

  • Lin, Zhu;Xu, Cuizhu;Zhang, Li;Fan, Yunpeng;Zhang, Qibin
    • Corrosion Science and Technology
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    • v.7 no.5
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    • pp.265-268
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    • 2008
  • Prestressed Concrete Cylinder Pipe(PCCP) had became one of the dominating kinds of pipes substituting for steel pipes because of its unique feature (high intensity, high pressure and high leakproofness). PCCP was produced firstly by Bonna company in France. By the end of 20th century, there were over 19000 km of this product installed in America. PCCP was introduced from Ameron company by Shandong Eletric Power Pipeline Engineering Company in 1988. As the statistical data in 2002, 700 km of PCCP had been applied in China, and the application trended towards rapid increase.Since prestressing wire would be corroded in environment, Several accidents due to the breakdown of pipe had happened. Consequently the external wall of pipe should be covered with protective coatings. There was a lack of technical study in corrosion and control of PCCP, because PCCP had been applied for a short time in China. in order to ensure the service life of PCCP, we have developed a kind of protective coating for concrete pipe, which had high intensity and anti-corrosive property with convenient applicability. The physical and chemical properties, painting technology and field application of this coating was introduced in the paper, at the same time, the future of external protective coating for PCCP was looked into.

The Relationship Between Hydrogen Trapping Behavior and SSCC Suceptibility of API X60/65 Grade Steels

  • Lee, Jae Myung;Kim, Jin Suk;Kim, Kyoo Young
    • Corrosion Science and Technology
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    • v.2 no.3
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    • pp.109-116
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    • 2003
  • It is well known that SSCC (sulfide stress corrosion cracking) is caused by drastic ingression of hydrogen during the service and accumulation of hydrogen near the potential crack initiation site in the material. It is important to characterize the hydrogen trapping behavior to evaluate the service performance of the high strength pipeline steels. In this study. the relationship between the hydrogen trapping behavior and SSCC susceptibility is evaluated in terms of alloy composition, microstructure and carbide behavior. The hydrogen trapping behavior was measured by electrochemical hydrogen permeation test cell (Devanathan cell). The SSCC susceptibility is evaluated by constant extension rate test and constant strain lest method. The hydrogen trapping behavior is affected greatly by microstructure and nature of carbide particles. The fine TiC, and NbC in the matrix of ferritic structure acts as strong irreversible trap sites whereas the bainitic structure acts as reversible trap site. The SSCC susceptibility is closely related to not only the hydrogen trapping behavior but also the loading condition. As the activity of reversible trap site increases, SSCC susceptibility decreases under static loading condition below yield strength, whereas SSCC susceptibility increases under dynamic loading condition or above yield strength. As the activity of irreversible trap site increases. SSCC susceptibility increases regardless of loading condition. It is cased by the mixed effect of dislocation on hydrogen diffusion and trapping behavior.

Effects of alloys and flow velocity on welded pipeline wall thinning in simulated secondary environment for nuclear power plants (원전 2차계통수 모사 환경에서 용접배관 감육 특성에 미치는 재료 및 유속의 영향)

  • Kim, Kyung Mo;Choeng, Yong-Moo;Lee, Eun Hee;Lee, Jong Yeon;Oh, Se-Beom;Kim, Dong-Jin
    • Corrosion Science and Technology
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    • v.15 no.5
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    • pp.245-252
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    • 2016
  • The pipelines and equipments are degraded by flow-accelerated corrosion (FAC), and a large-scale test facility was constructed for simulate the FAC phenomena in secondary coolant environment of PWR type nuclear power plants. Using this facility, FAC test was performed on weld pipe (carbon steel and low alloy steel) at the conditions of high velocity flow (> 10 m/s). Wall thickness was measured by high temperature ultrasonic monitoring systems (four-channel buffer rod type and waveguide type) during test period and room temperature manual ultrasonic method before and after test period. This work deals with the complex effects of flow velocity on the wall thinning in weld pipe and the test results showed that the higher flow velocity induced different increasement of wall thinning rate for the carbon steel and low alloy steel pipe.

Analysis of the Stray Current Conditions in Subway DC Electrification System (II) Busan Metropolitan Area (지하철 직류 급전시스템의 표유전류 실태 분석(II) 부산 지역)

  • Ha Yoon-Cheol;Ha Tae-Hyun;Bae Jeong-Hyo;Kim Dae-Kyeong;Lee Hyun-Goo
    • Proceedings of the KIEE Conference
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    • summer
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    • pp.1367-1369
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    • 2004
  • When an underground pipeline runs parallel with subway DC electrification system, it suffers from stray current corrosion caused by the stray current from the rails negative returns. Perforation due to the stray current corrosion may bring about disastrous accidents such even in cathodically protected systems. Traditionally, bonding methods such as direct drainage, polarized drainage and forced drainage have been used in order to mitigate the damage on pipelines. In particular, the forced drainage method is widely adopted in Busan. In this paper, we report the real-time measurement data of the pipe-to-soil potential variation in the presence and absence of the IR compensation. The drainage current variation was also measured using the Stray Current Logger developed. By analyzing them, the problems of current countermeasures for stray current corrosion are discussed.

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Remote Field Eddy Current Testing for Detection of Stress Corrosion Cracks in Gas Transmission Pipelines (가스 파이프라인 상의 압력 부식에 의한 흠집 검사를 위한 원격 와전류 탐상 기술)

  • Kim, Dae-Won
    • Journal of the Korean Magnetics Society
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    • v.16 no.6
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    • pp.305-308
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    • 2006
  • Magnetic flux leakage (MFL) pigs are traditionally used for the detection of gross corrosion on steel pipelines used for the transmission of natural gas. Alternative nondestructive evaluation (NDE) modalities are required for the detection of stress corrosion cracking (SCC) which tends to exist in colonies oriented axially along the length of the pipeline. This paper describes the use of multiphase rotating magnetic fields in the remote region of the probe as a possible SCC detection mechanism. Details of a prototype pig and test rig are given and the challenges associated with the finite element modeling of the device are discussed. Initial experimental results show that this novel NDE modality is sensitive to axially oriented tight cracks.

A Study on the Optimum Generation Condition of Ultrasonic Guided Waves for Insulation Pipelines (단열된 배관의 유도초음파 최적 발생조건 선정에 관한 연구)

  • Lee, Dong-Hoon;Cho, Hyun-Joon;Kang, To;Park, Dong-Jun;Kim, Byung-Duk;Huh, Yun-Sil;Lee, Yeon-Jae
    • Journal of the Korean Institute of Gas
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    • v.20 no.6
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    • pp.50-57
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    • 2016
  • Pipeline is one of the most abundant components in petrochemical plant. It plays a critical role in transporting fluids. Some pipelines are thermally insulated by wrapping them with insulating materials to prevent the loss of energy. However, when corrosion begins under insulation, it cannot be easily seen without unwrapping the cover, and thus corrossion should be detected using a non-destructive ways such as ultrasound guided wave. In this paper, the piping where the CUI (Corrosion Under Insulation) which occurs in the insulation parts guided waves effectively the optimum condition which is theoretical for selected guided waves phase velocity dispersion curve and wave-structure. The results of this study are expected to be directly utilized for onsite inspection of pipeline's CUI in many petrochemical plants.

Study on the alternatives to trace the origin and to diminish the sediments of drinking water (수돗물의 앙금발생규명 및 저감기술방안)

  • 김갑수;임병진;권은미
    • Journal of environmental and Sanitary engineering
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    • v.9 no.1
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    • pp.17-28
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    • 1994
  • There are many possibilities that may lead to low quality of drinking water Recently, some unknown deposits in tap water raised a lot of public concern regarding the safety of drinking water in Seoul. We analyzed the quality of tap water from several areas of Seoul, including the area where public complaints about tap water were high. The results shows that the quality of tap water in Seoul was good, well below the environmental standards. Only the tap water from the area with high public complaints showed turbidity higher than that of other area. Also, result shows that component of deposit in tap water was Al, Fe, Mn, and Zn. Based on the research result we propose several measures that might help to reduce the amount of deposit in tap water as follows : 1 Using coagulant aid when coagulating or adjusting pH when filtering. 2. Replacing old water pipeline with new corrosive- resistant one. 3. Increasing water treatment efficiency by enhancing water treatment system such as automation of water treatment system adjusting production capacity, and improving operational condition of filler basin. 4. Chlorine disinfection at the distribution reservoir would help maintaining the same pH level and chlorine concentration throughout the water pipeline and reduce corrosion of pipe.

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Determination of Dynamic Free Span Length for Subsea Pipelines with General Boundary Conditions (일반화된 경계조건을 갖는 해저파이프라인의 동적 자유경간 결정 방법)

  • 박한일
    • Journal of Korean Society of Coastal and Ocean Engineers
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    • v.13 no.4
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    • pp.290-295
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    • 2001
  • Subsets pipelines are exposed to several potential risks of damage due to corrosion, soil instability, anchor impact and other hazards. One of the main risk factors for the safety of a subsea pipeline is its free spanning. This paper examines the safety of subsea pipelines with free span under axial compressive load. The variation of allowable lengths of dynamic free span is examined for generalized boundary conditions. The free span is modelled as a beam with an elastic foundations and the boundary condition is replaced by linear and rotational springs at each end. A dynamic free span curve is obtained with a function of non-dimensional parameters and can be used usefully for the design of subsea pipelines with a free span. A case study is carried out to introduce the application method of the curve.

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