• Title/Summary/Keyword: copper slag

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Fabrication of Casting Pig Iron from Copper Smelting Slag by Carbothermic Reduction (탄소열환원 반응에 의한 동제련슬래그로부터 주철용 선철 제조 연구)

  • Choi, Moo-Sung;Choi, Dong-Hyeon;Wang, Jei-Pil
    • Resources Recycling
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    • v.28 no.3
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    • pp.59-67
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    • 2019
  • This study was conducted to fabrication pig iron containing copper and to reduce sulfur content pig iron. Roasting test was conducted for 1 ~ 9 hours at each temperature of $500^{\circ}C$, $700^{\circ}C$, and $900^{\circ}C$. In addition, the effect of oxygen partial pressure with 0.5, 0.8, and 1 atm was carried out for 30 minutes at $900^{\circ}C$. It was found that there is no effect to reduce sulfure in pig iron through roasting and oxygen partial pressures. The addition of CaO with 15 wt.% was found to reduce sulfur content up to 0.001 wt.%. The suitable temperature and reactive time for carbothermic reduction were $1600^{\circ}C$ and 30 minutes which shows the highest recovery rate of iron from the copper slag.

Characterization of a Smelting Furnace in Ungyo Site in Wanju, Jeollabuk-do, Through Slag Analysis

  • Lee, Su Jeong;Cho, Nam Chul;Kang, Byoung Sun
    • Journal of Conservation Science
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    • v.35 no.4
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    • pp.373-383
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    • 2019
  • We characterized the smelting process and smelting furnace through scanning electron microscopy-energy dispersive spectroscopy, wavelength dispersive X-ray fluorescence, X-ray diffraction, and raman micro-spectroscopy with 13 relics including slags and furnace walls excavated from square-shaped building sites and pits of the Three Kingdoms site at the Ungyo site section I. Our results revealed that the principal components were FeO and SiO2; and CuO, PbO, and ZnO were contained in small quantities. Furthermore, fayalite, magnetite, augite, copper, and cuprite were found. High contents of FeO or SiO2 components seem to have been added to form fayalite to remove gangue in the smelting process. The relatively low content of S detected in the copper prills suggests that roasting was performed well. Cristobalite and mullite, which are minerals that indicate high-temperature found in the furnace wall, show that the smelting temperature was higher than 1,250℃. The findings of this study show a high possibility that the Wanju Ungyo site is smelting remains of copper ores, which are nonferrous metals, rather than iron. Various smelting byproducts excavated in this area in the future will help us better understand the copper smelting process that may have been performed since ancient times.

The Segregation of Concrete Containing Atomized Steel Slag Fine Aggregate (개질처리 제강슬래그를 혼합한 굳지않은 콘크리트의 재료분리)

  • Moon, Han-Young;Yoo, Jung-Hoon;Jung, Chul-Hei
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.600-603
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    • 2004
  • Recently, the river sands are in short supply. Gathering sea-sand will be faced with difficulty. Alternative aggregates for concrete are estimated by many researchers. The aggregates are blast furnace slag, steel slag, copper slag, ferro-nickel slag and recycled aggregate and etc. Nevertheless steel slag has been limited in practical use due to its expansibility which is occurred reaction with water and free CaO in slag. Most recently stable management method is to minimize the expansibility researched and developed. First of all, slump, air content, compressive strength and flexural strength are measured in concrete. An estimate is made of the segregation of concrete containing atomized steel slag by Image Analyser program.

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Flexural studies on reinforced geopolymer concrete beams under pure bending

  • Sreenivasulu, C.;Jawahar, J. Guru;Sashidhar, C.
    • Advances in concrete construction
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    • v.8 no.1
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    • pp.33-37
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    • 2019
  • The present investigation is mainly focused on studying the flexural behavior of reinforced geopolymer concrete (RGPC) beams under pure bending. In this study, copper slag (CS) was used as a partial replacement of fine aggregate. Sand and CS were blended in different proportions (100:0, 80:20, 60:40 and 40:60) (sand:CS) by weight. Fly ash and ground granulated blast furnace slag (GGBS) were used as binders and combination of sodium hydroxide (8M) and sodium silicate solution were used for activating the binders. The reinforcement of RGPC beam was designed as per guidelines given in the IS 456-2000 and tested under pure bending (two-point loading) after 28 days of ambient curing. After conducting two point load test the flexural parameters viz., moment carrying capacity, ultimate load, service load, cracking moment, cracking load, crack pattern and ultimate deflection were studied. From the results, it is concluded that RGPC beams have shown better performance up to 60% of CS replacement.

A Fundamental Study on the High Strength Concrete using Copper Slag Sand for mouk up test (동제련 슬래그 잔골재를 이용한 고강도콘크리트의 모의 시험체에 관한 기초적 연구)

  • 윤상혁;김이동;박재한;박병근;임남기;정상진
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.10a
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    • pp.287-292
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    • 2002
  • In the 1970's, the environmental preservation is out of public issue, caused by rapid economic growth and industrialization. When the people's living standard Is grows, they aware of the environmental importance. In modern times, the environment preservation is global tendency and self social awareness is arise. Measures to the environment preservation and pollution is going on study. One measure is recycling and reuse of by product and it is already developed in some advanced country. But, the study about by product reuse is just beginning in domestic. The purpose of this study is reusing copper slag by product which produced in the copper refining process-as fine aggregate for developing high strength concrete. Concrete nix and properties, the result of mock up test for site application are analyzed.

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Estimation of Cadmium, Copper, Lead Mobility in Column Packed with Furnace Slag (제강슬래그로 충전된 컬럼에서의 카드뮴, 구리, 납의 이동성 평가)

  • Lee, Gwang-Hun;Chung, Jae-Shik;Nam, Kyoung-Phile;Park, Jun-Boum
    • Journal of Soil and Groundwater Environment
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    • v.13 no.4
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    • pp.54-61
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    • 2008
  • Permeable reactive barriers (PRBs) technology has been focused in contaminated groundwater remediation. It is necessary to select adequate reactive material according to characteristics of contaminant in groundwater. In this research, the reaction between reactive material and heavy metal contaminants was estimated through column test. Reactive material was slag, which has been produced in Gwangyang power plant, and heavy metal contaminants were cadmium, lead and copper. Column test was performed in the condition of 1) single and multi contaminated solution and 2) different initial concentration of cadmium. Retardation factor of cadmium is 3.94 in multi contamination. But that of copper is 40.3 in single and 25 in multi. The difference of retardation between cadmium and copper is due to affinity, resulted from the difference of electronegativity. In multi-contamination, copper effluent concentration was above initial copper concentration and at the same time lead effluent concentration was decreased. This phenomenon was considered that lead extract copper sorbed in slag and then lead was sorbed to the vacant sorption site instead. And as the initial concentration was increased, the retardation factor of cadmium became decreased.

Evaluation of Chloride Attack Resistibility of Heavyweight Concrete Using Copper Slag and Magnetite as Aggregate (동슬래그 및 자철석을 골재로 사용한 중량 콘크리트의 회파블록 적용을 위한 염해저항성 평가)

  • Moon, Hoon;Kim, Ji-Hyun;Lee, Jae-Yong;Chung, Chul-Woo
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.6
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    • pp.483-492
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    • 2017
  • Recently, the coastal area has become the popular place for infrastructure development. To provide a beautiful scenary of costal area to nearby facilities without any hinderance, and also to protect those facilities from the sea water overflow, it is necessary to develop a new type of wave dissipating block, which is a turning wave block. It is noticeable that the top of the turning wave block is flat and thus can provide spaces for various purposes. However, the unit weight of the block decreases due to the presence of pipeline that is installed for turning the direction of the waves. In order to mitigate such problem, a heavyweight concrete needs to be used to increase the resistance against tidal waves. The copper slag and magnetite were used as a source of fine and coarse aggregate, respectively. The 28 day compressive strength of concrete incorporating ordinary and heavyweight aggregate did not show significant differences. It should be noted that the chloride ion penetration resistance was evaluated using NT-BUILD 492 rather than ASTM C 1202 method because concrete incorporating magnetite as a coarse aggregate showed excessive current flow by ASTM C 1202 method. According to the results from NT Build 492 method, which uses the penetration depth of chlorine ions to obtain chloride ion diffusivity, the heavyweight concrete incorporating the copper slag and the magnetite showed the best resistance against the chloride ion penetration. Therefore, it is reasonable to say that heavyweight concrete made with copper slag and magnetite can be used for production of turning wave block.

Physical Properties of Concrete mixed with Fine Sand and Copper Slag (동슬래그 혼합 잔골재를 이용한 콘크리트의 물리적 특성)

  • 이진우;김경민;배연기;이재삼
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.11a
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    • pp.15-18
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    • 2003
  • Development of the construction industry generally exhausts natural aggregate. Hence it is problem to the lack of supply and quality deterioration, so the resource saving and protection of environment is made an effort through recycling by-product. This study presents that fundamental properties of concrete which used cooper slag as alternate sand of low fineness modulus and plan of cooper slag as concrete aggregate. Testing factors are concrete's slump, air contents, unit weight and compressive strength. The results of this study are as follows; (1) Concrete slump is generally satisfied with the condition but is inferior to the others in substitution rates 30%. Also air contents are 3.1-4.1% and go up according to increase substitution rate. (2) Unit weight increase in 1.1% as the mixing ratio of cooper slag argument 10%. (3) compressive strength of cooper slag concrete is similar to plain and especially higher 11-15% in W/C 45%, 50%. So it seems that aggregate mixed cooper slag is suitable to low water-cement ratio mixture.

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Superconducting magnetic separation of ground steel slag powder for recovery of resources

  • Kwon, H.W.;Kim, J.J.;Ha, D.W.;Choi, J.H.;Kim, Young-Hun
    • Progress in Superconductivity and Cryogenics
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    • v.19 no.1
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    • pp.22-25
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    • 2017
  • Steel slag has been considered as an industrial waste. A huge amount of slag is produced as a byproduct and the steel slag usually has been dumped in a landfill site. However the steel slag contains valuable resources such as iron, copper, manganese, and magnesium. Superconducting magnetic separation has been applied on recovery of the valuable resources from the steel slag and this process also has intended to reduce the waste to be dumped. Cryo-cooled Nb-Ti superconducting magnet with 100 mm bore and 600 mm of height was used as the magnetic separator. The separating efficiency was evaluated in the function of magnetic field. A steel slag was ground and analyzed for the composition. Iron containing minerals were successfully concentrated from less iron containing portion. The separation efficiency was highly dependent on the particle size giving higher separating efficiency with finer particle. The magnetic field also effects on the separation ratio. Current study showed that an appropriate grinding of slag and magnetic separation lead to the recovery of metal resources from steel slag waste rather than dumping all of the volume.

Assessment of Sorption Behavior on Slag Against Heavy Metals (카드뮴, 납, 구리에 대한 슬래그의 흡착특성평가)

  • Lee, Gwang-Hun;Choi, Sung-Dae;Chung, Jae-Shik;Park, Jun-Boum;Nam, Kyoung-Phile
    • Journal of the Korean Geotechnical Society
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    • v.24 no.6
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    • pp.17-25
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    • 2008
  • Permeable reactive barriers (PRBs) technology can be applied to contaminated groundwater remediation. It is necessary to select adequate reactive material according to contaminant characterization. In groundwater. In this research, the reaction between reactive material and heavy metal contaminants was estimated through batch test. Reactive material was slag, which has been produced in Gwangyang power plant, and heavy metal contaminants were cadmium, lead and copper. Batch test consisted of two testes: 1) sorption equilibrium test and 2) sorption kinetic test. Sorption equilibrium test was performed for estimating slag sorption capacity against contaminants. And sorption kinetic test was performed for slag sorption rate with contaminants species, contaminants initial concentration and sulfate. Sorption capacity and sorption rate were affected by contaminant species. Sorption rate increased with increasing initial concentration in lead and copper but decreased with increasing initial concentration in cadmium. Sorption rate increased in existing sulfate. In low concentration, film diffusion was domain mechanism, and in high concentration, particle diffusion was domain mechanism.