• Title/Summary/Keyword: control charts

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Evaluation of Performance on Attribute Control Chart using Variable Sampling Intervals (가변추출구간을 이용한 계수치 관리도의 수행도 평가)

  • Song Suh-Ill;Geun Lee-Bo
    • Proceedings of the Society of Korea Industrial and System Engineering Conference
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    • 2002.05a
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    • pp.359-364
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    • 2002
  • In case of pn control chart often used in mass production system of plant industry and so on, we could evaluate it's performance by the approximation to normal distribution. It has many differences according to sample sizes and defective fraction, and have disadvantage that needs much samples to use the normal distribution approximation. Existent control charts can not detect the cause of process something wrong because it is taking the sampling intervals of fixed length about all times from the process. Therefore, to overcome this shortcoming we use VSI(variable sampling intervals) techniques in this paper. This technique takes a long sampling interval to have the next sampling point if the sample point is in stable state, and if the sample point is near control lines, it takes short sampling interval because the probability to escape control limit is high. To analyze performance of pn control charts that have existent fixed sampling intervals(FSI) and that use VSI technique, we compare ATS of two charts, and analyze the performance of each control chart by the sample sizes, process fraction defective and control limits that Ryan and Schwertman had proposed.

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Establishing a Early Warning System using Multivariate Control Charts in Melting Process (용해공정에서 다변량 관리도를 이용한 조기경보시스템 구축)

  • Lee, Hoe-Sik;Lee, Myung-Joo;Han, Dae-Hee
    • Journal of the Korea Society of Computer and Information
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    • v.12 no.4
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    • pp.201-207
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    • 2007
  • In some manufacturing industries, there are many situation in which the simultaneous monitoring or control of two or more related quality characteristics is necessary. However, monitoring these two or more related quality characteristics independently can be very misleading. When several characteristics of manufactured component are to be monitored simultaneously, multivariate $x^2$ or $T^2$ control chart can be used. In this paper, establishing a early warning system(EWS) using multivariate control charts to analyze early out-of-control signals in melting process with many quality characteristics was presented. This module which we developed to control several characteristics improved efficiency and effectiveness of process control in the melting process.

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Multivariate Control Charts for Means and Variances with Variable Sampling Intervals

  • Kim, Jae-Joo;Cho, Gyo-Young;Chang, Duk-Joon
    • Journal of Korean Society for Quality Management
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    • v.22 no.1
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    • pp.66-81
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    • 1994
  • Several sample statistics to simultaneously monitor both means and variances for multivariate quality characteristics under multivariate normal process are proposed. Performances of multivariate Shewhart schemes and cumulative sum(CUSUM) schemes are evaluated for matched fixed sampling interval(FSI) and variable sampling interval(VSI) feature. Numerical results show that multivariate CUSUM charts are more efficient than Shewhart charts for small or moderate shifts and VSI feature is more efficient than FSI feature.

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Properties of VSI CUSUM Chart for Monitoring Dispersion Matrix

  • Chang, Duk-Joon;Shin, Jae-Kyoung
    • Journal of the Korean Data and Information Science Society
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    • v.15 no.4
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    • pp.1003-1010
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    • 2004
  • Properties of the variable sampling interval(VSI) CUSUM chart for monitoring dispersion matrix of related quality characteristics are investigated. Performances of the proposed charts are evaluated for matched fixed sampling interval(FSI) and VSI charts in terms of average time to signal(ATS) and average number of samples to signal (ANSS). Average number of swiches(ANSW) of the proposed VSI Shewhart and CUSUM charts are also investigated.

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Percentile-based design of exponentially weighted moving average charts (지수가중이동평균 관리도의 백분위수 기반 설계)

  • Jiyun Ku;Jaeheon Lee
    • The Korean Journal of Applied Statistics
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    • v.37 no.2
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    • pp.177-189
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    • 2024
  • The run length is defined as the number of samples or subgroups taken before the control chart statistic exceeds the control limits. Because the distribution of run length is typically asymmetric and has a large variability, it may not be appropriate to use ARL (average run length) alone to design control charts and evaluate performance. In this paper, we introduce the concept of percentile (PL)-based design of control charts, and propose the procedure for PL-based design of EWMA (exponentially weighted moving average) charts. For the PL-based design of EWMA, we present a fitted function for the control chart coefficient, given specific percentile parameters. Additionally, we perform simulations to compare the proposed design with the ARL-based design. The simulation results show that the proposed design yields improvements in monitoring in-control processes while maintaining the ability to detect out-of-control performance.

Adjustment of Control Limits for Geometric Charts

  • Kim, Byung Jun;Lee, Jaeheon
    • Communications for Statistical Applications and Methods
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    • v.22 no.5
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    • pp.519-530
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    • 2015
  • The geometric chart has proven more effective than Shewhart p or np charts to monitor the proportion nonconforming in high-quality processes. Implementing a geometric chart commonly requires the assumption that the in-control proportion nonconforming is known or accurately estimated. However, accurate parameter estimation is very difficult and may require a larger sample size than that available in practice in high-quality process where the proportion of nonconforming items is very small. Thus, the error in the parameter estimation increases and may lead to deterioration in the performance of the control chart if a sample size is inadequate. We suggest adjusting the control limits in order to improve the performance when a sample size is insufficient to estimate the parameter. We propose a linear function for the adjustment constant, which is a function of the sample size, the number of nonconforming items in a sample, and the false alarm rate. We also compare the performance of the geometric charts without and with adjustment using the expected value of the average run length (ARL) and the standard deviation of the ARL (SDARL).

Performance of CCC-r charts with bootstrap adjusted control limits (붓스트랩에 기초하여 조정한 관리한계를 사용하는 CCC-r 관리도의 성능)

  • Kim, Minji;Lee, Jaeheon
    • The Korean Journal of Applied Statistics
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    • v.33 no.4
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    • pp.451-466
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    • 2020
  • CCC-r chart is effective for high-quality processes with a very low fraction nonconforming. The values of process parameters should be estimated from the Phase I sample since they are often not known. However, if the Phase I sample size is not sufficiently large, an estimation error may occur when the parameter is estimated and the practitioner may not achieve the desired in-control performance. Therefore, we adjust the control limits of CCC-r charts using the bootstrap algorithm to improve the in-control performance of charts with smaller sample sizes. The simulation results show that the adjustment with the bootstrap algorithm improves the in-control performance of CCC-r charts by controlling the probability that the in-control average number of observations to signal (ANOS) has a value greater than the desired one.

Resizing effect of image and ROI in using control charts to monitor image data (이미지 데이터를 모니터링하는 관리도에서 이미지와 ROI 크기 조정의 영향)

  • Lee, JuHyoung;Yoon, Hyeonguk;Lee, Sungmin;Lee, Jaeheon
    • The Korean Journal of Applied Statistics
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    • v.30 no.3
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    • pp.487-501
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    • 2017
  • A machine vision system (MVS) is a computer system that utilizes one or more image-capturing devices to provide image data for analysis and interpretation. Recently there have been a number of industrial- and medical-device applications where control charts have been proposed for use with image data. The use of image-based control charting is somewhat different from traditional control charting applications, and these differences can be attributed to several factors, such as the type of data monitored and how the control charts are applied. In this paper, we investigate the adjustment effect of image size and region of interest (ROI) size, when we use control charts to monitor grayscale image data in industry.

Procedures for Monitoring the Process Mean and Variance with One Control Chart (하나의 관리도로 공정 평균과 분산의 변화를 탐지하는 절차)

  • Jung, Sang-Hyun;Lee, Jae-Heon
    • The Korean Journal of Applied Statistics
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    • v.21 no.3
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    • pp.509-521
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    • 2008
  • Two control charts are usually required to monitor both the process mean and variance. In this paper, we introduce control procedures for jointly monitoring the process mean and variance with one control chart, and investigate efficiency of the introduced charts by comparing with the combined two EWMA charts. Our numerical results show that the GLR chart, the Omnibus EWMA chart, and the Interval chart have good ARL properties for simultaneous changes in the process mean and variance.