• Title/Summary/Keyword: continuous manufacturing system

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Acceleration Life Prediction of the Capacitor on a Traction Inverter for a High-Speed Train (고속철도차량용 견인 인버터 커패시터의 가속수명 예측)

  • Maeng, Heeyoung;Jung, Si-Kyo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.6
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    • pp.653-659
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    • 2015
  • The aim of this study is to develop a technique for the accelerated life test of the capacitor in a propulsion control device of a traction inverter used for a high-speed train. Using this technique, the accelerated life test can possibly estimate the life cycle of a capacitor under various temperature conditions and irregularly applied voltage. The accelerated life test is conducted for the capacitor of the traction inverter. The common proceedings of this test are selection of failure mechanism, determination of accelerated stress, range determination of the accelerated stress, determination of the test condition, and distribution and determination of the sample. From this result, the continuous applied voltage was not considered for the acceleration factors anymore. Therefore, the final result having an acceleration factor of 9.4 (= 13,626/1,445) was observed. Furthermore, the life-shortening acceleration effect for the irregular applied voltage condition can be applied to various situations.

Development of Inorganic Sludge Drying System Technology Applied with Ejector by Air Velocity (이젝터를 적용한 무기성 슬러지 건조시스템 기술개발)

  • Cho, En-man;Jeong, Won-hoon;Kim, Dong-keon;Kim, Bong-hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.9
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    • pp.35-41
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    • 2022
  • The moisture content of many inorganic sludges is less than 70% during dewatering. Hence, a mono or piston pump cannot feed the sludge dryer. Thus, most inorganic sludge should be moved to a landfill or recycled directly without any reduction method. This development was invented to apply cyclone dryers using air and specially designed for the continuous injection of sludge sources by negative pressure and high air velocity for low moisture inorganic matter. Therefore, wastewater sludge and raw water treatment sludge discharged from various industrial fields might be settled by this development. The cyclone dryer was commercialized useful as moisture reduction equipment. This development was applied using a sludge injection system for sludge feeding and under the cooperation of ejector design computational fluid dynamics. Furthermore, this paper presented good ejector model results, blowing an airflow of 264 m3/min at an actual performance test.

Integration of Six Sigma and BPM for Continuous Process Improvement (지속적 프로세스 개선을 위한 6시그마와 BPM 통합 모형)

  • Yoon, Ji Hyun;Jung, Jae-Yoon
    • The Journal of Bigdata
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    • v.2 no.1
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    • pp.5-15
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    • 2017
  • Six Sigma has been adopted for the last two decades in many industries of manufacturing and service business to implement processs improvement. The methodology has difficulties in discovering target projects in the Define step and in controlling continuous measure and control in the Control step. To address the problem, more advanced system is required to support continuous control and management, and business process management (BPM) can be an effective solution for this problem. In this research, we introduce integrated models of Six Sigma and BPM for the purpose of realizing continuous process improvement, and explain the procedure of analyzing, improving, and monitoring the processes based on the data which has been accumulated in business process execution. It is expected that this integrated approach can maximize business performance by improving and managing business continuously on the integrated platform of two business innovation strategies, Six Sigma and BPM.

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Tolerance Computation for Process Parameter Considering Loss Cost : In Case of the Larger is better Characteristics (손실 비용을 고려한 공정 파라미터 허용차 산출 : 망대 특성치의 경우)

  • Kim, Yong-Jun;Kim, Geun-Sik;Park, Hyung-Geun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.40 no.2
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    • pp.129-136
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    • 2017
  • Among the information technology and automation that have rapidly developed in the manufacturing industries recently, tens of thousands of quality variables are estimated and categorized in database every day. The former existing statistical methods, or variable selection and interpretation by experts, place limits on proper judgment. Accordingly, various data mining methods, including decision tree analysis, have been developed in recent years. Cart and C5.0 are representative algorithms for decision tree analysis, but these algorithms have limits in defining the tolerance of continuous explanatory variables. Also, target variables are restricted by the information that indicates only the quality of the products like the rate of defective products. Therefore it is essential to develop an algorithm that improves upon Cart and C5.0 and allows access to new quality information such as loss cost. In this study, a new algorithm was developed not only to find the major variables which minimize the target variable, loss cost, but also to overcome the limits of Cart and C5.0. The new algorithm is one that defines tolerance of variables systematically by adopting 3 categories of the continuous explanatory variables. The characteristics of larger-the-better was presumed in the environment of programming R to compare the performance among the new algorithm and existing ones, and 10 simulations were performed with 1,000 data sets for each variable. The performance of the new algorithm was verified through a mean test of loss cost. As a result of the verification show, the new algorithm found that the tolerance of continuous explanatory variables lowered loss cost more than existing ones in the larger is better characteristics. In a conclusion, the new algorithm could be used to find the tolerance of continuous explanatory variables to minimize the loss in the process taking into account the loss cost of the products.

Design and Implementation of a Hybrid Equipment Data Acquisition System(HEDAS) for Equipment Engineering System(EES) Framework (EES 프레임워크를 위한 하이브리드 생산설비 데이터 습득 시스템(HEDAS)의 설계 및 구현)

  • Kim, Gyoung-Bae
    • Journal of the Korea Society of Computer and Information
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    • v.17 no.2
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    • pp.167-176
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    • 2012
  • In this paper we design and implement a new Hybrid Equipment Data Acquisition System (HEDAS) for data collection of semiconductor and optoelectronic manufacturing equipments in the equipment engineering system(EES) framework. The amount of the data collected from equipments have increased rapidly in equipment engineering system. The proposed HEDAS efficiently handles a large amount of real-time equipment data generated from EES framework. It also can support the real-time ESS applications as well as non real-time ESS applications. For the real-time EES applications, it performs high-speed real-time processing that uses continuous query and filtering techniques based on memory buffers. The HEDAS can optionally store non real-time equipment data using a HEDAS-based database or a traditional DBMS-based database. In particular, The proposed HEDAS offers the compression indexing based on the timestamp of data and query processing technique saving the cost of disks storage against extremely increasing equipment data. The HEDAS is efficient system to collect huge real-time and non real-time equipment data and transmit the collected equipment data to several EES applications in EES framework.

Terahertz Non-destructive Testing Technology for Industrial Applications (산업용 테라헤르츠 비파괴 검사 기술)

  • Lee, E.S.;Moon, K.;Lee, I.M.;Park, D.W.;Choi, D.H.;Shin, J.H.;Kim, H.S.;Choi, D.H.;Park, K.H.
    • Electronics and Telecommunications Trends
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    • v.33 no.3
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    • pp.59-69
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    • 2018
  • Terahertz (THz) imaging and spectroscopy have been developed as non-destructive testing methods for various industrial applications. However, they have not been widely adopted in real applications owing to a high system price and the large size of conventional THz time-domain spectroscopy systems, which are based on ultrashort optical pulse lasers. Recently, various types of compact THz emitters and detectors have become available. As a result, THz non-destructive test (NDT) systems have become viable solutions. Herein, we briefly review the recent advances in THz NDT techniques adopting continuous-wave THz systems, including our recent results of a THz-based waterproof test system and an electrical connection inspection system for car manufacturing.

Case Studies on the Optimal Parameter Design with Respect to Categorial Characteristics (범주형 품질특성의 최적설계 사례연구)

  • Park, Jong-In;Bae, Suk-Joo;Kim, Man-Soo
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.32 no.3
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    • pp.135-141
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    • 2009
  • A variety of statistical methods are applied to model and optimize responses, related to product or system's quality, in terms of control and noise factors at design and manufacturing stages. Most of them assume continuous response variables but, assessing the performance of a product or system often involves categorical observations, such as ratings and scores. Although most previous works to deal with the categorical data provide sorhisticated response models and ensure unbiased outcomes, they require heavy computation to estimate the model parameters, as well as enough replications. In this study, we present some practical approaches for optimal parameter design with ordered categorical response when only a few or no replication is available. Two real-life examples are given to illustrate the presented methods.

The Development of Exclusive CAD/CAM System for Impeller Blades Formed by Ruled Surface II (A Study on the 5-Axis Machining) (Ruled Surface로 형성된 임펠러 블레이드 전용 CAD/CAM 시스템 개발 II(5-축 가공에 관한 연구))

  • ;;;;;;董玉革
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.3
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    • pp.1-8
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    • 2002
  • This study is continuous with the study I (A Study on the Modeling) and the sample impeller of this study is defined by the modeling process of the exclusive CAD/CAM system developed in the study Ⅰ. And, this study describes a method for the 5-axis machining of impeller blades formed by ruled surface. Therefore, the exclusive CAD/CAM system is the software for modeling md machining of impeller blades. By using the machining method suggested in this study, we could manufacture impeller blades on 5-axis CNC machining center and the machined impeller was very agreeable to the designed impeller. Thus, theories proposed in this study can be very useful for the 5-axis machining of impeller blades.

The Development of monitoring system for demonstration research of solar hot water heater for dwellings (실증연구를 위한 주택용 태양열 온수기 모니터링 시스템 개발)

  • 양동조;김재열;한재호;송경석;김우진
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.156-161
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    • 2004
  • The application of solar energy, in the field of alternative energy, was on the increase tendency. In the case of advanced nations, through continuous R&D, solar hot water heater with high efficiency has been used for the house and the industrial process on business, advanced nations were reached up the experimental stage of solar generation system. But, the actual circumstance of the domestic has been not accomplished the popularization of solar hot water heater and the settlement of it which is the fundamental stage of the solar energy usage. This trouble, the domestic was flooded with small enterprise for producing solar hot water heater, was caused by the popularization and the production without verification of performance. To supply the monitoring program for evaluating solar hot water heater, this research was purpose to improve the technical development of the enterprise for producing solar-heat hot-water-boiler and served as an aid for the enlargement and the popularization on solar energy.

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Passive Optical Network system Using bi-direction SOA (양방향 반도체 광증폭기를 이용한 수동 광통신망 시스템)

  • Choe, Yeong-Bok;Park, Su-Jin
    • Proceedings of the Optical Society of Korea Conference
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    • 2008.02a
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    • pp.293-294
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    • 2008
  • Using bi-direction SOA based Extension system, FTTH can enhance PON system by increasing both the upstream and downstream link budget. This increased link budget can be used to extend the distance, increase the split ratio or both. The bi-direction SOA regenerates signals using all-optical amplification, and is therefore transparent to data rate or protocol. The bi-direction SOA supports legacy as well as future FTTx standards. This is based on SOA's proprietary technology platform for the manufacturing of advanced discrete photonics and photonic integrated circuits (PICs). Because the bi-direction SOA uses the same InP semiconductor technology used in virtually all telecom lasers, it is able to amplify signals at 1310 and 1490 nm, wavelengths not accessible with commercial fiber-amplifier (EDFA) technology. Due to the extremely fast response time of the InP semiconductor optical amplifiers inside, the SOA can accommodate both continuous (downstream) and bursty (upstream) traffic.

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