• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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• pp.529-533
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• 2000

This paper present a new sort of multilayer piezoelectric ceramic transformer for AC-adapt. This piezoelectric transformer operates n the second thickness extensional vibration mode. The output voltage of the multilayer piezoelectric transformer was simulated using ANSYS. As results, the maximum stress appeared at the two points where one is the middle of input and the other is middle of output side in Second thickness extensional vibration mode. And output voltage was inversely decreased by increasing number of output layers.

• 한국기계가공학회지
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• 제3권1호
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• pp.15-21
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• 2004

The machining process of ceramics can be characterized by cracking and brittle fracture. In the machining of ceramics, edge chipping and crack propagation are the principal reasons to cause surface integrity deterioration. Such phenomenon can cause not only poor dimensional and geometric accuracy, but also possible failure of the ceramic parts. Thus, traditional ceramics are very difficult-to-cut materials. To overcome such problems, in this paper, h-BN powder, which gives good cutting property, is added for the fabrication of machinable ceramics by volume of 5, 10, 15, 20, 25 and 30%. The objectives of this paper is to evaluate the fracture phenomenon of the tungsten carbide tool and the variation of surface integrity of the manufactured machinable ceramics under various cutting conditions during end mill machining With CNC machining center.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2002년도 금형가공 심포지엄
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• pp.245-252
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• 2002

Ultrasonic machining technology has been developed over recent years for the manufacture of cost-effective and quality-assured precision parts for several industrial application such as optics, semiconductors, aerospace, and automobile. Ultrasonic machining process is an efficient and economical means of precision machining of ceramic materials. The process is non-thermal, non-chemical and non-electric md hardly creates changes to the mechanical properties of the brittle materials machined. This paper describes the characteristics of the micro-hole of $Al_2O_3$ by ultrasonic machining with tungsten carbide tool. The effects of various parameters of ultrasonic machining, including abrasives, machining force and pressure, on the material removal rate, hole quality, and tool wear presented and discussed. The ultrasonic Machining of micro-holes in ceramics has been under taken and the machining mechanism in the ultrasonic machining of ceramics based on the fracture-mechanics concept has been analyzed.

• 한국기계가공학회지
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• 제21권8호
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• pp.1-8
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• 2022

Inconel 718 is nickel-based and is increasingly being used as a key component in the nuclear, aerospace, and chemical industries which require high fatigue strength and oxidation, because of its excellent corrosion resistance, heat resistance, and wear resistance. It is a heat-resistant alloy which has excellent mechanical properties; however, material deformation, cracking, and shaking occur because of the high cutting temperature accumulated on the cutting surface during cutting processing, and heat accumulated at the insert boundary. Owing to these characteristics, various studies have been conducted, such as developing a tool exclusively for non-deletion, analyzing tool wear, and developing a tool cooling system. However, the optimization of the cutting process is still insufficient. In this study, the optimal process conditions were derived experimentally by cutting conditions according to the insert type during the cutting of Inconel 718.

• 한국기계가공학회지
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• 제21권3호
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• pp.22-28
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• 2022

In the semiconductor and display component industries, the use of ceramic materials, which are high-strength materials, is increasing for ensuring durability and wear resistance. Among them, alumina materials are used increasingly. Alumina materials are extremely difficult to process because of their high strength; as such, research and development in the area of mineral material processing is being promoted actively to improve their processing. In this study, the processability of an electrodeposition tool is investigated using the electrodeposition method to smoothly process alumina materials. Furthermore, processing is conducted under various processing conditions, such as spindle speed, feed speed, and depth of cut. In addition, the processing characteristics of the workpiece are analyzed based on the tooling.

• 비파괴검사학회지
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• 제26권1호
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• pp.7-11
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• 2006

기계부품의 세라믹 코팅 층은 사용 중 그 표면특성이 변하므로 잔류수명 예측과 신뢰성 확보를 위해 비파괴적으로 세라믹 코팅 층의 특성을 평가하는 것은 매우 중요하다. 이를 위해 본 인구는 AISI 1045 강과 오스테나이트 스테인리스 304 강 모재위에 매우 얇은 TiN 세라믹 층을 코팅한 시편에 내하여 누설 레일리(Rayleigh) 표면파를 이용한 TiN 코팅부재의 특성평가를 시도하였다. 후방복사 측정기법으로 코팅 층 내의 표면파의 전파특성이 평가되었고 표면 거칠기, 코팅 층 두께, 마모조긴 둥이 다양한 시편들에 대해 후방복사 프로파일이 측정되었다. 후방복사 프로파일의 정점각과 크기는 시편의 조건들에 따라 민감하게 변하였고, 정점각의 증가는 코팅 층 접합 강도의 저하로 설명되었다. 결과들은 후방복사 기법을 이용한 표면파의 분산성 평가가 코팅 층의 특성 평가에 매우 유용함을 보여주었다.

• 한국해양공학회지
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• 제16권6호
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• pp.60-64
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• 2002

This paper describes the machining characteristics of the MoSi$_2$--based composites through the process of electric discharge drilling with various tubular electrodes. In addition to hardness characteristics, microstructures of Nb/MoSi$_2$laminate composites were evaluated from the variation of fabricating conditions, such as preparation temperature, applied pressure, and pressure holding time. MoSi$_2$-based composites have been developed in new materials for jet engines of supersonic-speed airplanes and gas turbines for high-temperature generators. These high performance engines may require new hard materials with high strength and high temperature-resistance. Also, with the exception of grinding, traditional machining methods are not applicable to these new materials. Electric discharge machining (EDM) is a thermal process that utilizes a spark discharge to melt a conductive material. The tool electrode is almost -unloaded, because there is n direct contact between the tool electrode and the work piece. By combining a non-conducting ceramic with more conducting ceramic, it was possible to raise the electrical conductivity. From experimental results, it was found that the lamination from Nb sheet and MoSi$_2$ powder was an excellent strategy to improve hardness characteristics of monolithic MoSi$_2$. However, interfacial reaction products, like (Nb, Mo)SiO$_2$and Nb$_2$Si$_3$formed at the interface of Nb/MoSi$_2$, and increased with fabricating temperature. MoSi$_2$composites, with which a hole drilling was not possible through the conventional machining process, enhanced the capacity of ED-drilling by adding MbSi$_2$, relative to that of SiC or ZrO$_2$reinforcements.

• 열처리공학회지
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• 제6권1호
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• pp.1-8
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• 1993

In this paper, the surface roughness influenced by Sm45C hardness in high frequency induction hardening and mechanical characteristics for the changed Hv 598 part and the unchanged hardness Hv 223 part by use of cermet and ceramic cutting tools was experimentally examined. Finally, we could be had some important results by processing surface roughness on cutting conditions such as cutting speed, feed rate, depth of cut and changes of tool nose radius. The results are summarized as follows. 1. In case of the same cutting condition, the hardness of workpiece was high and acquired the best processing surface roughness when the radius of the tool nose had 0.8 mm and feed rate was 0.04 mm/rev. 2. In case of the hardness of workpiece, though the cutting speed didn't have an effect on processing surface roughness, the less feed rate and the more processing surface roughness improved. On the other hand, the low inside the hardness of workpiece, the more cutting speed and the more feed rate increase, the processing surface of roughness improved. 3. Regardless of the hardness of workpiece, the change of the cutting depth didn't have great effect on the surface roughness. 4. On cutting the high surface hardness part with cutting tools of cermet and ceramic, it can be acquired the higher processing surface roughness because it hadn't been taken effect on cutting speed, In case of the cutting process of the low inside hardness part the two cutting tools have acquired the similar processing surface roughness.

• 대한치과교정학회지
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• 제34권4호
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• pp.343-349
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• 2004

레이저를 이용한 브라켓 제거 술식은 발생하는 열이 국소적이며 조절 가능하고 레이저 조사와 동시에 브라켓 제거시 기구가 뜨거워지지 않으며 브라켓 디자인에 상관없이 여러 형태의 브라켓에 적용이 가능하다는 장점을 가지고 있다. 그러나 아직까지는 치아에 안전한 레이저 강도가 명확히 밝혀지지 못한 상태이다. 따라서 본 연구에서는 토끼의 중절치에 도재 브라켓을 부착한 후 Nd-YAG laser를 여러 가지 강도로 조사한 후 브라켓을 Weingart 겹자로 탈락시켜 5일이 경과한 때의 치수의 조직학적 변화에 대해 관찰한 결과 다음의 결과를 얻었다. 1. Nd-YAG 레이저의 조사 강도가 3-5W이고 조사시간이 3초인 그룹에서 도재 브라켓이 용이하게 제거되지 않았으며 조사 강도가 5W인 그룹에서 한 개의 브라켓에 결찰익면 파절이 나타났다. 이때 치수의 조직학적 검사상 비정상적인 소견은 관찰되지 않았다. 2. Nd-YAG 레이저의 조사 강도가 7-l3W이고 조사시간이 3초인 그룹에서 도재 브라켓을 쉽게 제거할 수 있었으며 브라켓의 파절양상은 보이지 않았다 이때 치수의 조직학적 검사상 경미하고 가역적인 염증 반응이 관찰되었다. 위의 소견은 모두 가역적인 변화이며 치수의 변성이나 괴사의 위험은 없었다 결론적으로 레이저를 이용하여 도재 브라켓을 제거하는 방법은 적절한 범위의 강도와 조사시간 내에서 시행되었을 때 치수의 변성이나 비가역적인 반응을 초래하지 않고 브라켓과 접착 수지의 결합력을 약화시켜 도재 브라켓의 제거를 용이하게 해주며 브라켓 제거 시 파절을 방지하여 도재 브라켓의 재활용 가능성을 높이는 방법이라 생각된다.

• 한국세라믹학회지
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• 제40권10호
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• pp.961-966
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• 2003

BiN $b_{0.975}$S $b_{0.025}$ $O_4$저온 동시 소결 세라믹 후막 및 적층 세라믹(Multi-Layer Ceramic, MLC) 공정 기술을 이용한 소형 마이크로파 필터를 설계 및 제작하였다. MLC 칩 대역 통과 필터(BPF)는 소형화와 낮은 가격이라는 장점을 가지고 있다. 제안된 필터는 stripline 공진기와 결합 캐패시터로 구성되며, IMT-2000용 단말기의 수신단 통과 대역에 적합하며 통과 대역 아래쪽 저지 대역에 감쇠극이 형성되도록 설계하였다. 상용 마이크로파 회로 및 구조 설계 tool를 이용하여 제안된 MLC칩 대역 통과 필터의 공진기 전자기적 결합량 변화 및 결합 캐패시턴스에 따른 필터의 주파수 특성, 특히 감쇠극의 위치 변화에 대해 살펴보았다. 제작된 MLC 칩 BPF의 주파수 특성은 시뮬레이션 결과와 매우 일치하였다.