• 한국자기학회지
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• 제14권5호
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• pp.196-200
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• 2004

고에너지 Nd-Fe-B소결자석 제조용 strip-cast합금의 미세조직을 개선하기 위하여, Nd$_{14}$Fe$_{80}$B$_{6}$6의 기본 조성에 소량의 Cu (0.3 ～ 1.0 at%) Co (0.5 ～ 1.5 at%)를 각각 첨가하고 strip-casting법으로 합금을 제조한 후, 이들 Fe 치환원소의 첨가량 변화가 합금의 상형성, 상분포 및 조직 형성에 미치는 영향을 조사하였다. Cu첨가량이 증가함에 따라 용탕의 유동성이 증가하여 strip 두께가 감소함과 함께 strip표면에 수직한 방향으로의 수지상정 발달이 억제되었으나, Co첨가량이 증가한 경우에는 strip두께의 증가와 함께 strip표면에 수직한 방향으로 수지상정이 잘 발달하여 <001>방향으로의 preferred orientation이 증가하는 경향을 보였다. 이들 Cu와 Co의 첨가는 모두 수지상정을 미세화하는 효과가 있었으나, Cu는 Fe의 정출을 안정화시키는 경향이 있어서 Cu가 함유된 함금에서는 종종 Fe가 종종 정출한 반면, Co는 초정 Fe의 정출을 억제하는 효과가 있었다. 한편, 소량의 Zr (0.3, 0.5 at%)을 첨가하였을 때에는 전체적인 결정립의 조대화와 함께 수지상정의 붕괴를 초래하였다.

• 한국주조공학회지
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• 제41권6호
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• pp.535-542
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• 2021

본 연구에서는 주철-알루미늄 이종재료의 계면결합강도를 향상시키기 위하여 탈흑연 열처리를 통해 주철 표면에서 일정 깊이까지의 흑연을 제거하였다. 열처리 시간이 증가함에 따라 흑연이 제거되는 깊이는 증가하였으며, 열처리 시간과 깊이 사이에 선형 관계가 나타났다. 일정 깊이의 흑연이 제거된 주철에 알루미늄을 다이캐스팅 공법으로 주조접합하여 주철에서 흑연이 제거된 공간을 알루미늄으로 채운 후, 계면 반응 및 알루미늄 침투 깊이를 조사하고 계면접합강도를 평가하였다. 다이캐스팅 공법을 통한 알루미늄은 탈흑연 열처리된 주철 표면에서 일정한 깊이까지 채워지는 것으로 확인되었으며, 주철-알루미늄 계면에 금속간화합물이 생성되지는 않은 것으로 확인되었다. 계면접합강도는 열처리 시간과는 큰 관계없이 90MPa 수준의 접합강도를 나타내었으며 이는 탈흑연 열처리를 하지 않은 소재의 접합강도 12MPa에 비해 매우 높은 강도이며, 주철의 탈흑연 영역에서 고압 다이캐스팅 공정에 의해 침투된 알루미늄 용탕이 응고되면서 언더컷 구조의 기계적 결합에 의한 것으로 생각된다.

• 치위생과학회지
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• 제10권3호
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• pp.177-183
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• 2010

탄성 고무인상재의 종류인 폴리설파이드(polysulfide), 폴리이써(polyether), 부가중합형 실리콘(addition silicone)에서 점주도(consistency)가 Type III인 인상재를 각각 1종류 선택하여 증류수 $3.3{\mu}l$를 떠뜨려 접촉각을 측정하고, 세 종류의 인상체에 치과용 경석고를 부어 작업모형을 만들고 표면을 관찰하였다. 접촉각 측정은 전자동접촉 각 측정시스템(DM-700, KYOWA, Japan)을 이용하였고 작업모형의 표면관찰은 전계 방사형 주사 전자현미경(JSM-6700F, JEOL Ltd., JAPAN)을 이용하여 다음과 같은 결론을 얻었다. 1) 초기 접촉각의 평균과 표준편차는 부가중합형실리콘, 폴리이써, 폴리설파이드 제품이 각각 $91.3^{\circ}{\pm}20.5$, $90.0^{\circ}{\pm}2.2$, $101.5^{\circ}{\pm}2.3$로 평균값은 유사하게 나타났으나 부가중합형실리콘의 표준편차값에서 큰 차이를 보여줬다. 이는 술자의 술식에 따라 항상 일정한 특성을 보여주지 않는 다는 것이다. 2) 시간이 흐를수록 부가중합형실리콘 제품은 다른 두 종류에 비해 접촉각이 급속히 감소함을 관찰 할 수 있었고, 초기접촉각이 $91.3^{\circ}$이며 25초 후 $29.4^{\circ}$로 급격히 감소했다. 3) 폴리이써 제품은 초기접촉각이 $101.5^{\circ}$에서 25초 후의 접촉각 $90.7^{\circ}$이였고, 폴리설파이드 제품은 초기접촉각이 90.0에서 25초 후의 접촉각 84.2로 변화가 거의 일어나지 않았고 그 각도도 부가중합형실리콘에 비해 컸다. 4) 세 종류의 탄성고무인상재에서 시간이 흐름으로써 관찰된 접촉각은 유의성이 있었다(p<0.001). 5) 작업모형의 표면관찰에서 부가중합형실리콘이 가장 치밀했고, 그 다음 폴리설파이드, 폴리이써 순서였다. 따라서 탄성고무 인상재에 있어서 접착각이 작은 부가중합형 실리콘은 폴리이써나 폴리설파이드 제품에 비해 더 치밀한 작업모형을 얻을 수 있었고 세 종류의 인상재접착각에서 큰 유의성을 보였다. 그러나 부가중형 실리콘은 접촉각의 편차가 커 술자의 주의가 필요한 것으로 나타났고 폴리설파이드 제품과 폴리이써 제품은 20~25초 후 접촉각이 최초 접촉각과 큰 차이를 보이지 않아 소수성 제품으로 인상채득 시 주의가 요망되는 것으로 보여진다. 향후 Vitro 상태에서 인상재에 영향을 미치는 여러가지 요인들에 대한 계속적인 연구의 필요성을 느낀다.

• 전기학회논문지
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• 제66권9호
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• pp.1334-1340
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• 2017

In this paper, a tie-plate shape is optimized by using the numerical technique to reduce the stray load loss of the tie-plate which is a mechanical structure for assembling and supporting of the transformer core. The eddy current loss of the structure is calculated by an electromagnetic field FEM program and the results are compared with 4 different shapes of tie-plates. Since the thickness of the tie-plate is very thin, and the skin depth is very small, the number of FE elements for 3-D transformer model is too big to solve. So, the surface impedance boundary condition (SIBC) is used to reduce the system matrix size and its computing time. To verify the method a 2.5 MVA 22,900/380V distribution transformer is simulated using one objective function and three design variables with some constraints. The final optimized tie-plate has three slots of 6 mm width and 23 mm gap, and the loss is reduced by 75 %. Consequently, the proposed algorithm seems to be considerably applicable to electric machinery as well as power transformer.

• 대한기계학회논문집
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• 제12권3호
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• pp.489-496
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• 1988

본 연구에서는 오스템퍼링 처리된 구상흑연주철의 오스템퍼링 처리온도와 유 지시간을 변화시킨 후 대기중의 건조미끄름마찰실험을 하여 내마멸특성을 검토하는 것 을 목적으로 하였다.

• 한국주조공학회지
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• 제23권2호
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• pp.86-93
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• 2003

It has been a major concern in the foundry that steel castings manufactured by the evaporative pattern casting process encounter the carbon pick-up problem. A carbon rich layer at the evaporative pattern cast surface is a result of interactions between the gaseous products from foamed polystyrene and the molten metal. The carburized layer with a high hardness makes it difficult to machine the casting. In this study, the influence of the density of EPS pattern and coatings on carbon pick-up phenomena of S25C and S45C commercial carbon cast steel were investigated. As the density of EPS pattern is increased, the carbon concentration of decomposed pattern is increased and the thickness of carburized layer at the surface of steel castings is increased. Also as the density of coatings is increased, the permeability of coatings is decreased and the thickness of carburized layer at the surface of steel castings is increased. S25C steel which has lower original carbon content compared to S45C steel exhibited severe carburization.

• 한국표면공학회지
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• 제45권4호
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• pp.155-161
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• 2012

Magnesium alloys of AZ31, AZ31 + (0.5, 1, 1.5)wt.% CaO were cast, hot rolled, and oxidized between 450 and $650^{\circ}C$ in atmospheric air. The added CaO enabled to cast the AZ31 alloy in air. It decomposed and precipitated along the grain boundaries of the AZ31 alloy as $Al_2Ca$. The more the amount of CaO was, the more $Al_2Ca$ formed. The oxidation limit was about $450^{\circ}C$ for the AZ31 alloy. But, It increased to $650^{\circ}C$ in the CaO-added alloys. Hot rolling destroyed the precipitates that formed along the grain boundaries of the AZ31 alloy. During oxidation, MgO oxide scales that incorporated CaO formed at the outer surface of the formed oxide layer.

• 대한의생명과학회지
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• 제14권2호
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• pp.105-113
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• 2008

The objective of this study was to evaluate the influence of surface modifications on the bonding characteristics and cytotoxicity of specific titanium porcelain bonded to milling titanium and cast titanium. Milling titanium and cast titanium samples were divided into 8 test groups. These groups are as follow: i) sandblasted with particles of different size of $220{\mu}m\;and\;50{\mu}m$, ii) different sequences of sandblasting treatment and etching treatment, iii) etched with different etching solutions, and iv) preheated or not. The surface characteristics of specimens were characterized by the test of mean roughness of surface and SEM. The bond strength of titanium-ceramic systems was measured by using three-point bending test and SEM. The results show that the mean roughness of surface of sample sandblasted with $220{\mu}m$ aluminum oxide increased and bond strength were higher than sample sandblasted with $50{\mu}m$ aluminum oxide. The mean roughness of surface decreased, but the bond strength increased when the samples sandblasted with $220{\mu}m$ aluminum oxide were preheated. The sample sandblasted with $220{\mu}m$ aluminum oxide after oxidized with occupational corrosive agent I (50% NaOH, 10% $CuSO_4{\cdot}5H_2O$) and II (35% $HNO_3$, 5% HF) showed higher bond strength than sample oxidized with 30% $HNO_3$ after sandblasted with $220{\mu}m$ aluminum oxide. Group NaCuNF220SP (milling Ti: 35.3985 MPa, casting Ti: 37.2306 MPa) which was treated with occupational corrosive agent I (50% NaOH, 10% $CuSO_4{\cdot}5H_2O$) and II (35% $HNO_3$, 5% HF), followed by sandblasting with $220{\mu}m$ aluminum oxide and preheating at $750^{\circ}C$ for 1 hour showed the highest bond strength and significant differences (P<0.05). The method for modifying surface of titanium showed excellent stability of cells.

• 한국재료학회지
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• 제31권3호
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• pp.156-161
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• 2021

Cr-Si based alloys are not only excellent in corrosion resistance at high temperatures, but also have good wear resistance due to the formation of Cr3Si phase, therefore they are promising as metallic coating materials. Aluminum is often added to Cr-Si alloys to improve the oxidation resistance through which stable alumina surface film is formed. On the other hand, due to the addition of aluminum, various Al-containing phases may be formed and may negatively affect the heat resistance of the Cr-Si-Al alloys, so detailed investigation is required. In this study, two Cr-Si-Al alloys (high-Si & high-Al) were prepared in the form of cast ingots through a vacuum arc melting process and the microstructural changes after high temperature heating process were investigated. In the case of the cast high-Si alloy, a considerable amount of Cr3Si phase was formed, and its hardness was significantly higher than that of the cast high-Al alloy. Also, Al-rich phases (with the high Al/Cr ratio) were not found much compared to the high-Al alloy. Meanwhile, it was observed that the amount of the Al-rich phases reduced by the annealing heat treatment for both alloys. In the case of the high temperature heating at 1,400 ℃, no significant microstructural change was observed in the high Si alloy, but a little more coarse and segregated AlCr phases were found in the high Al alloy compared to the cast state.

• 한국정밀공학회지
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• 제21권4호
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• pp.179-185
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• 2004

Surface finish technology is highly demanded in the wide field of industry applications from ultra-precision parts to rough casting parts. Therefore, many kinds of surface finish technologies have been developed for each purpose. Because surface of a car's wheel cast is very rough it becomes the reason of the corrosion. This surface is coated to complement such problem but because surface is rough, the result of coating is not good and the coated metal peels off well. Therefore before the wheel is coated, it is necessary to grind the surface. In this study, we devised the plant to apply a barrel machining to improve the surface roughness and enhance the productivity. Also we could obtain the optimum barrel machining conditions for the proper surface roughness.