• Title/Summary/Keyword: brake disc

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Thermal Dissipation Performance of the Ventilated Brake Disc having Helical Grooved Vent (나선형 홈이 있는 벤틸레이티드 브레이크 디스크의 열 방출 성능)

  • Choi, Young;Choi, Ju-Won;Kim, Hyung-Man;Seo, Yong-We
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.3
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    • pp.117-123
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    • 2004
  • A brake disc with helical grooved vent in radial direction is proposed for the improvement of thermal dissipation. The heat transfer phenomenon is analyzed far both the proposed disc and the conventional one using finite element method. The thermal dissipation is considerably influenced by the geometrical differences of the brake discs. The results of the analysis show that the proposed brake disc with helical grooved vent has the improved performance to dissipate the thermal energy more effectively.

A Study on the Thermal Behaviour of Automotive Disc Brakes Using FEA and Dynamometer (FEA와 다이나모메터를 이용한 자동차 디스크 브레이크의 열적 거동에 관한 연구)

  • 박범식;손영지;장성규;전언찬
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.45-50
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    • 2000
  • While braking cars, a large amount of energy is taken into the brake system in a short period of time. This leads to some problems ; cracking of the disc, non-uniform wear of pad and disc, fade. Thus it is important to measure the contact thermal behaviour precisely between disc and pad. The measurements must be considered to design the brake system. The paper describes methods to analysis the problem of the thermal behavior on the ventilated disc with ANSYS-a program of FEA and a brake dynamometer. According to this way, the paper can present the error between the data by the dynamometer and the results of analysis by ANSYS.

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A Study on Thermal Behavior and Stress Characteristics of Discs under Braking Conditions for Automobiles (자동차 브레이크 제동시 디스크의 열적거동 및 응력 특성에 관한 연구)

  • Baek, Il-Hyun
    • Tribology and Lubricants
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    • v.28 no.5
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    • pp.246-251
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    • 2012
  • Disc brakes and brake linings are part of the braking system in automobiles; this system works due to the braking power between the disc and pad. Vehicle braking systems have complex environments due to the geometry of the disk and pad, the material properties, the braking conditions, etc. Braking energy is converted into thermal energy during the braking process, due to the frictional heat between the disc brake and pad. This heat is changed to a heat flux, which affects the thermal stress of the disc. The purpose of this study was to use the fluid dynamics software ANSYS CFX to investigate the inner flow characteristics of the air and the heat transfer of the disc, and to analyze the effects on the thermal stress of the disc brake.

Study on the Effect of Parameters on the Temperature Distribution of Brake Discs (제동 디스크의 온도분포에 미치는 파라미터의 영향에 관한 연구)

  • Goo, Byeong-Choon
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.761-766
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    • 2007
  • A brake disc is one of the key elements of friction brake system. Thermal cracks of discs may shorten the lifetime of a disc and increase maintenance cost. Therefore, prevention of thermal cracks is very important to ensure the safety of the vehicle operation and reduction of maintenance cost. In this study, the influence of parameters on the friction heat of brake disc is examined.

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Analysis of the Front Disk Brake Squeal Using Kriging Method (크리깅기법을 이용한 전륜 디스크 브레이크 모델의 스퀼 저감 해석)

  • Sim, Hyun-Jin;Park, Sang-Gil;Kim, Heung-Seob;Oh, Jae-Eung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.10
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    • pp.1042-1048
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    • 2008
  • Disc brake noise is an important customer satisfaction and warranty issue for many manufacturers as indicated by technical literature regarding the subject coming from Motor Company. This research describes results of a study to assess disk brake squeal propensity using finite element methods and optimal technique (Kriging). In this study, finite element analysis has been performed to determine likely modes of brake squeal. This paper deals with friction-induced vibration of disc brake system under contact friction coefficient. A linear, finite element model to represent the floating caliper disc brake system is proposed. The complex eigen-values are used to investigate the dynamic stability and in order to verify simulations which are based on the FEM model. In this paper, Kriging from among the meta-modeling techniques is proposed for an optimal design scheme to reduce the brake squeal noise.

A Convergent Study on Heat Transfer at Brake Disc of Electric Kickboard (전동킥보드 브레이크 디스크의 열전달에 관한 융합 연구)

  • Choi, Kye-Kwang;Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.11 no.11
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    • pp.233-237
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    • 2020
  • In this study, the thermal analysis on the brake disc of electric kickboard was analyzed. The different heat is transmitted depending on the pad contact surface of brake disc. The trend that the temperature decreases at the part away from the contact surface was almost constant. And model A showed a slightly lower temperature distribution than model B. Model A has a maximum equivalent stress of 7% higher than model B. By being applied with the higher heat transfer above the contact surface, it is thought that model B has a greater strength than model A if the design takes into account the corner of the brake disc. If this study result is utilized to the design of electric kickboard, the design of brake disc with better strength is considered to be established. The durability of brake against the heat can be evaluated by applying this study result to the brake disc of electric kickboard. And it is seen that the result can be the design of brake with strength and the aesthetic convergence.

Mode Shape Variation of Disc Brake with Respect to Contact Stiffness Variation (마찰재 접촉강성에 따른 디스크 브레이크 진동모드 형상화)

  • Kang, Jae-Young
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.3
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    • pp.127-132
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    • 2010
  • Eigensolutions associated with self-excited vibration of disc brake system can be obtained by complex eigenvalue analysis. The eigenvalue sensitivity to change in contact stiffness can be used to demonstrate stability criteria and eigenvalue veering. Dynamic instability on eigenvalue loci with respect to the variation of contact stiffness is found to be related to mode interaction between two adjacent modes. This modal interaction can be effectively shown by mode shape visualization. This paper presents the methodology to construct the mode shape of disc brake system where a disc and two brake pads are coupled with contact stiffness.

Analysis of the Friction Induced Instability of Disc Brake using Distributed Parameter Model (분포매개변수를 이용한 디스크 브레이크의 마찰기인 불안정성 해석)

  • 차병규;조용구;오재응
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.601-606
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    • 2004
  • This paper deals with friction-induced vibration of disc brake system under constant friction coefficient. A linear, lumped and distributed parameter model to represent the floating caliper disc brake system is proposed. The complex eigenvalues are used to investigate the dynamic stability and in order to verify simulations which are based on the theoretical model, the experimental modal test and the dynamometer test are performed. The comparison of experimental and theoretical results shows a good agreement and the analysis indicates that mode coupling due to friction force is responsible for disc brake squeal. And squeal type instability is investigated by using the parametric analysis. This indicates parameters which have influence on the propensity of brake squeal. This helped to validate the analysis model and establish confidence in the analysis results. Also they may be useful during system development or diagnostic analysis.

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Dynamic Instability of a Disc Brake Pad under Distributed Friction Force (분포마찰력을 받는 디스크 브레이크 패드의 동적 불안정)

  • Oh, Boo-Jin;Ryu, Bong-Jo;Yim, Kyung-Bin;Sugiyama, Yoshihiko;Ryu, Si-Ung
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.665-670
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    • 2000
  • The paper presents the dynamic instability of a disc brake pad subjected to distributed friction forces. A brake pad can be modeled as a beam with two translational springs. The study of this prototypical model is intended to provide a fundamental understanding of disc brake pad instabilities. Governing equations of motion are derived form energy expressions and their corresponding solutions are obtained by employing the finite element method. The critical distributed friction force and the instability regions are demonstrated by changing two translational spring constants. Finally, the changes of eigen-frequencies of a beam determining instability types are investigated for various combinations of two spring constants.

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Analysis of the Friction Induced Instability of Disc Brake Using Distributed Parameter Model (분포매개변수를 이용한 디스크 브레이크의 마찰기인 불안정성 해석)

  • 차병규;조용구;홍정혁;이유엽;이정윤;오재응
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.8
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    • pp.702-708
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    • 2004
  • This paper deals with friction-induced vibration of disc brake system under constant friction coefficient. A linear, lumped and distributed parameter model to represent the floating caliper disc brake system is proposed. The complex eigenvalues are used to investigate the dynamic stability and in order to verify simulations which are based on the theoretical model, the experimental modal test and the dynamometer test are performed. The comparison of experimental and theoretical results shows a good agreement and the analysis indicates that mode coupling due to friction force is responsible for disc brake squeal. And squeal type Instability is Investigated by using the parametric analysis. This indicates parameters which have influence on the propensity of brake squeal. This helped to validate the analysis model and establish confidence in the analysis results. Also they may be useful during system development or diagnostic analysis.