• Title/Summary/Keyword: bolt

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Detection and location of bolt group looseness using ultrasonic guided wave

  • Zhang, Yue;Li, Dongsheng;Zheng, Xutao
    • Smart Structures and Systems
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    • v.24 no.3
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    • pp.293-301
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    • 2019
  • Bolted joints are commonly used in civil infrastructure and mechanical assembly structures. Monitoring and identifying the connection status of bolts is the frontier problem of structural research. The existing research is mainly on the looseness of a single bolt. This article presents a study of assessing the loosening/tightening health state and identifying the loose bolt by using ultrasonic guided wave in a bolt group joint. A bolt-tightening index was proposed for evaluating the looseness of a bolt connection based on correlation coefficient. The tightening/loosening state of the bolt was simulated by changing the bolt torque. More than 180 different measurement tests for total of six bolts were conducted. The results showed that with the bolt torque increases, value of the proposed bolt-tightening index increases. The proposed bolt-tightening index trend was very well reproduced by an analytical expression using a function of the torque applied with an overall percentage error lower than 5%. The developed damage index based on the proposed bolt-tightening index can also be applied to locate the loosest bolt in a bolt group joint. To verify the effectiveness of the proposed method, a bolt group joint experiment with different positions of bolt looseness was performed. Experimental results show that the proposed approach is effective to detect and locate bolt looseness and has a good prospect of finding applications in real-time structural monitoring.

Lateral Strength of Double-Bolt Joints to the Larix Glulam according to Bolt Spacing (볼트 간격에 따른 낙엽송 집성재 이중 볼트접합부의 전단강도)

  • Kim, Keon-Ho;Hong, Soon-Il
    • Journal of the Korean Wood Science and Technology
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    • v.36 no.3
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    • pp.1-8
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    • 2008
  • The lateral strength test of bending type was done to investigate the lateral capacity of the double bolt connection of domestic larix glulam according to bolt spacing. In the shear specimen, which is bolted connection in the inserted plate type, the hole of bolt was made, changing the diameter of bolt (12 mm and 16 mm), the number of bolt (single bolt : control and double bolt), the direction of bolt row (in parallel to grain : Type-A and in perpendicular to grain : Type-B) and the bolt spacing (Type-A : 4 d and 7 d and Type-B : 3 d and 5 d). Lateral capacity and failure mode of bolt connection were compared according to conditions. In prototype design (KBCS, 2000), the reduction factor of the allowable shear resistance that the bolt spacing is reduced was calculated. The results were as follows. 1) Bearing stress per bolt in the single and double bolt connection of Type-A was directly proportional to bolt diameter and bolt spacing. Bearing stress of Type-B decreased as bolt diameter was increased, and decreased by 2~10% when bolt diameter was increased. 2) In the single bolt connection and the double bolt connection of Type-A, the splitted failure was formed in the edge direction. When the bolt spacing was 3 d in Type-B, bolt was yielded more in the part of tension than in the part of compression, and the splitted failure started at the bolt in the part of tension. In the 5 d spacing specimen, the bolt in the part of tension was yielded similarly to bolt in the part of compression, and the splitted failure started in the part of compression. 3) In the prototype design, the reduction factor was calculated by non-dimensionizing the yielding load in the standard of bolt spacing (Type A : 7 d and Type B : 5 d). In 12 mm bolt connection, the reduction factor of bolt spacing 4 d (type-A) and single bolt connection was 0.87 and 0.55, respectively, and the reduction factor of bolt spacing 3 d (Type-B) and single bolt connection was 0.91 and 0.55, respectively. In 16 mm bolt connection, the reduction factor of bolt spacing 4 d (type-A) and single bolt connection was 0.96 and 0.76, respectively, and the reduction factor of bolt spacing 3 d (Type-B) and single bolt connection was 0.91 and 0.77, respectively.

Finite Element Analysis of Mechanical Behavior of Bolt Tightened in Plastic Region (소성역 체결 볼트의 기계적 거동 유한요소해석)

  • Cho, Sung-San;Shin, Chun-Se
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.3
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    • pp.37-42
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    • 2010
  • Plastic region tightening is widely used in critical bolted joints in internal combustion engines in order to reduce the engine weight by maximizing the use of load-carrying capacity of bolt. Mechanical behavior of bolt tightened in plastic region under external axial tensile load is investigated for various friction conditions using three dimensional finite element analysis. The behavior of bolt tightened in elastic region as well as that in tensile test are investigated for comparison. Tightening process is simulated by rotating the bolt in order to examine the friction effect realistically. It is revealed that the bolt tightened in plastic region can carry more external load until the joint is opened, and yields at lower bolt load than the bolt tightened in elastic region. The friction coefficient has effect on the yield load, but not on the load-carrying capacity. Moreover, the scatter in the bolt preload due to friction begins with plastic deformation of bolt in the angle tightening control, whereas it begins with the onset of tightening in the torque tightening control. The observations are interpreted with the residual torsional stress in the bolt generated during the tightening.

Anchorage mechanism and pullout resistance of rock bolt in water-bearing rocks

  • Kim, Ho-Jong;Kim, Kang-Hyun;Kim, Hong-Moon;Shin, Jong-Ho
    • Geomechanics and Engineering
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    • v.15 no.3
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    • pp.841-849
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    • 2018
  • The purpose of a rock bolt is to improve the mechanical performance of a jointed-rock mass. The performance of a rock bolt is generally evaluated by conducting a field pullout test, as the analytical or numerical evaluation of the rock bolt behavior still remains difficult. In this study, wide range of field test was performed to investigate the pullout resistance of rock bolts considering influencing factors such as the rock type, water bearing conditions, rock bolt type and length. The test results showed that the fully grouted rock bolt (FGR) in water-bearing rocks can be inadequate to provide the required pullout resistance, meanwhile the inflated steel tube rock bolt (ISR) satisfied required pullout resistance, even immediately after installation in water-bearing conditions. The ISR was particularly effective when the water inflow into a drill hole is greater than 1.0 l/min. The effect of the rock bolt failure on the tunnel stability was investigated through numerical analysis. The results show that the contribution of the rock bolt to the overall stability of the tunnel was not significant. However, it is found that the rock bolt can effectively reinforce the jointed-rock mass and reduce the possibility of local collapses of rocks, thus the importance of the rock bolt should not be overlooked, regardless of the overall stability.

Support Characteristics of Rock Bolt and Spiral Bolt (록 볼트 및 스파이럴 볼트의 지보특성)

  • Cho, Young-Dong;Song, Myung-Kyu;Lee, Chung-Shin;Kang, Choo-Won;Ko, Jin-Seok;Kang, Seong-Seung
    • Tunnel and Underground Space
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    • v.19 no.3
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    • pp.181-189
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    • 2009
  • This study is to evaluate an effect of supports with respect to these supports after comparing the characteristic of support between rock bolt of a widely used type and spiral bolt of a new type. For these purposes, we performed pull-out test in laboratory about rock and spiral bolts in the case of cement-mortar grout curing periods, 7 and 28 days, then calculated pull-out load, displacement, external pressure, inner pressure and shear stress using data obtained from the results of pull-out test, respectively. In relation between pull-out load and displacement, displacement of spiral bolt is larger than one of rock bolt. It is considered that mechanical property of rock bolt is due to larger than one of spiral bolt. In addition, displacement of supports shows nearly same or decreasing with curing periods. We found that because adhesive force between supports and cement-mortar grout is increasing with compressive strength of grout according to curing periods. The inner pressure of spiral bolt is represented larger than one of rock bolt at a step of same pull-out load. It is suggested that spiral bolt is more stable than rock bolt, maintaining stability of ground or rock mass, when supports are installed in a ground or rock mass under the same condition. Putting together with above results, we can consider that spiral bolt as a new support on an aspect of pull-out load and inner pressure is larger than rock bolt in a ground or rock mass under the same condition. Moreover, spiral bolt is more effective support than rock bolt, considering an economical and constructive aspects of supports, as well as ground or rock stability before or after installing supports.

A Study on Serviceability of Oversized Bolt Hole in High-Tension Bolt Joint Subjected to Bending (휨을 받는 고장력볼트 체결부에서 과대공에 따른 사용성에 관한 연구)

  • Park, Jeong-Ung;Yang, Seung-Hyun;Jang, Suk-In
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.10
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    • pp.2831-2836
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    • 2009
  • If a design load exceeding the frictional force of the contact surface is applied to the connection of steel members using a high-tension bolt friction joint, sliding occurs and the connection of the steel members bears the design load through the shear strength and bearing strength of the bolt and the base plate. The sliding distance can be determined by the tensile force of the bolt, the friction coefficient of the contact surface, and the position of the bolt in the base plate hole. This study measured and analyzed sliding according to standard bolt hole and oversize bolt hole when pure bending moment and tensile force were applied to high-tension bolt joints with different sizes of bolt holes made in the base plate and the cover plate. In a high-tension bolt joint receiving pure bending moment and tensile force, the load causing sliding in an oversize bolt hole was $74\sim94%$ of that in a standard bolt hole. In a member receiving tensile force, the sliding load ratio was lower when the size of oversize bolt holes in the base plate and the cover plate was large. In addition, the size of the oversize bolt hole in the base plate was more closely correlated with the change of sliding loadthan the size of the oversize bolt hole in the base plate.

A Study on the Serviceability of High-Tension Bolt Friction Joints according to Oversize Bolt Holes (과대 볼트구멍에 따른 고장력볼트 마찰이음의 사용성에 관한 연구)

  • Park, Jeong-Ung;Yang, Seung-Hyun;Cho, Kang-Kyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.8
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    • pp.2055-2061
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    • 2009
  • There can be some variation in the load carrying capacity of high-tension bolt friction joints when oversize bolt holes are made on the base plate and the cover plate. This study performed a static tensile test in order to examine the variation of slip load and slip coefficient according to standard bolt hole and oversize bolt hole in high-tension bolt friction joints. According to the results of the static tensile test, the slip coefficient changed to some degree according to oversize bolt holes on the base plate and the cover plate, but it was somewhat unreasonable to find a pattern in the change. Sliding strength showed a difference of up to 26% between the use of standard bolt holes and the use of oversize bolt holes. Because this exceeds the design sliding strength, however, its effect on the serviceability of joints under service load is insignificant. Thus, if the regulation on oversize bolt holes, which may be inevitable in making steel members, is applied flexibly, we may improve efficiency and economy in the design and construction of structures.

The Design & Manufacture and Characteristic Analysis of Eddy Current Sensor for Bolt Hole Defect Evaluation (볼트 홀 결함 평가용 와전류 센서 설계제작 및 특성분석)

  • Ahn, Y.S.;Gil, D.S.;Park, S.G.
    • Journal of Power System Engineering
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    • v.15 no.4
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    • pp.37-41
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    • 2011
  • This paper introduces the special eddy current sensor and its characteristic for bolt hole defect evaluation in gas turbine rotor. In the past, Fluorescent penetration inspection method was used for qualitative defect evaluation in gas turbine rotor bolt hole. This method can defect the bolt hole defect but can not evaluate the defect size. Nowadays, eddy current method is used quantitative defect evaluation due to advanced sensor design technology. And eddy current method is more time and cost saving than the old method. We developed bolt shape eddy current sensor for the rotor bolt hole defect detection and evaluation. The eddy current sensor moves to the bolt hole guided by screw nut and detects the defect on the bolt hole. The bolt hole mock-up and artificial defects were made and used for the signal detection & resolution analysis of eddy current sensor. The results show that signal detection capability is enough to detect 0.2 mm depth defect. And the resolution capability is enough to differentiate 02, 0.5, 1.0 and 2.0 mm depth defect.

Strength Analysis of Bolt Joints for an Open Frame Structure (개방형 프레임 구조물의 볼트 조인트 강도해석)

  • Lee, Jin-Min;Lee, Min-Uk;Cho, Su-Kil;Koo, Man-Hoi;Gimm, Hak-In;Lee, Tae-Hee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.8
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    • pp.819-825
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    • 2009
  • An open frame structure is fastened by bolt joints for strength and shock attenuation. Therefore the full finite element model of an open frame structure should be properly modeled including bolt joints for strength analysis of the frames and joint assemblies which are operated under multi-loading conditions such as driving, drop, inertia and torsional loads. Then the joints and frames must satisfy the specified allowable strength constraints. Because the full finite element model has a large number of elements to perform strength analysis, a detailed fine bolt analysis seems to be very expensive. Therefore bolts of the full finite element model are approximately modeled by coupling method to constrain degree of freedoms between adjacent nodes. However, the coupling method can exaggerate stress results at the constrained nodes. Thus a detailed bolt analysis and a theoretical/experiential formula of bolts for a worst bolt joint are performed using reaction force applied both bolt and bolt joint. Finally, the results from the two methods are compared and discussed to verify the safety of the open frame structure.

Strength Design of Bolt Joints for an Open Frame Structure (개방형 프레임 구조물의 볼트 조인트 강도설계)

  • Lee, Jin-Min;Lee, Min-Uk;Cho, Su-Kil;Koo, Man-Hoi;Gimm, Hak-In;Lee, Tae-Hee
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.523-528
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    • 2008
  • An open frame structure is fastened by bolt joints for strength and shock attenuation. Therefore the full finite element model of an open frame structure should be properly modeled including bolt joints for strength analysis of the frames and joint assemblies which are operated under multi-loading conditions such as driving, drop, inertia and torsional loads. Then the joints and frames must satisfy the specified allowable strength constraints. Because the full finite element model has a large number of elements to perform strength analysis, a detailed fine bolt analysis seems to be very expensive. Therefore bolts of the full finite element model are approximately modeled by constraints equations to constrain degree of freedoms between adjacent nodes. However, the constraints equation method can exaggerate stress results at the constrained nodes. Thus a detailed bolt analysis and a theoretical/experiential formula of bolts for a worst bolt joint are performed using reaction force applied both bolt and bolt joint. Finally, the results from the two methods are compared and discussed to verify the safety of the open frame structure.

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