• Title/Summary/Keyword: batch method

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A study on reaction heat measurement and its applications of industrial batch reactor (산업용 회분식 반응기에서의 반응열 측정과 응용에 관한 연구)

  • 방성호;이용수;이석호;이광순
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.931-936
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    • 1992
  • In operational pont of view, the batch reactor is quite different from the continuous reactor in that it is completely in unsteady states. This makes process variables swing over wide ranges and the process disclose its nonlinerarities. For the most part these nonlinearities are due to reaction heat. Accordingly it is very important to know the informations of reaction heat. This paper presents the method of reaction heat measurement in industrial batch reator which furnishes the limited measurable points. The informations of reaction heat are utilized in modeling of the batch reactor as well as deciding the stability and control variables.

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Completion Time Algorithm in Multiproduct Batch Processes with Storage Time and Product Allocation Restriction in Intermediate Storage Tank (중간저장조의 저장시간과 저장제품의 제약을 고려한 다품종 회분공정의 조업완료시간 알고리듬)

  • 하진국;이경법;이인범;이의수
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.9
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    • pp.727-735
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    • 2003
  • The determination of completion time constitutes an important step in developing algorithms for short-term production scheduling. Existing completion time algorithms of multi-product batch processes often assume that intermediate storage tanks are always available when it is needed. In this paper, we consider a serial multi-product batch plants with ZW and NIS policy intermediate storge tank. We limit storage residence time and allocated products in the intermediate storage tank to minimize the quality change of the stored material as well as to reduce the clearing time during product change. A set of recurrence relations is suggested to calculate the completion times for the given batch sequence of products on all processing units. Also analytic solution for the suggested model is solved by a graphical method. The effectiveness of these results is proved by a few illustrative examples.

A Heuristic for Sequencing and Scheduling of Multiple Feedstock Biogas Production Systems (다수의 Feedstock을 이용하는 메탄가스 생산시스템의 일정계획에 관한 발견적 기법)

  • Gim, Bong-Jin
    • Journal of Korean Institute of Industrial Engineers
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    • v.22 no.1
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    • pp.155-164
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    • 1996
  • Biomass to methane via anaerobic digestion conversion is a good supply method of substitutable energy resources. The economic viability of this technology is contingent upon managing the production facilities in a cost effective manner. The problem is to determine the batch production sequence as well as the batch residence times in the digester so as to maximize total gas production over a given planning horizon. The problem is difficult to solve since the batch sequencing decisions and the batch residence time decisions cannot be isolated. This paper developes a heuristic algorithm which is based on a dynamic programming procedure for the multiple feedstock sequencing and scheduling biogas production systems and demonstrates to yield good results.

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Optimal Temperature Tracking Control of a Polymerization Batch Reactor by Adaptive Input-Output Linearization

  • Noh, Kap-Kyun;Dongil Shin;Yoon, En-Sup;Rhee, Hyun-Ku
    • Transactions on Control, Automation and Systems Engineering
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    • v.4 no.1
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    • pp.62-74
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    • 2002
  • The tracking of a reference temperature trajectory in a polymerization batch reactor is a common problem and has critical importance because the quality control of a batch reactor is usually achieved by implementing the trajectory precisely. In this study, only energy balances around a reactor are considered as a design model for control synthesis, and material balances describing concentration variations of involved components are treated as unknown disturbances, of which the effects appear as time-varying parameters in the design model. For the synthesis of a tracking controller, a method combining the input-output linearization of a time-variant system with the parameter estimation is proposed. The parameter estimation method provides parameter estimates such that the estimated outputs asymptotically follow the measured outputs in a specified way. Since other unknown external disturbances or uncertainties can be lumped into existing parameters or considered as another separate parameters, the method is useful in practices exposed to diverse uncertainties and disturbances, and the designed controller becomes robust. And the design procedure and setting of tuning parameters are simple and clear due to the resulted linear design equations. The performances and the effectiveness of the proposed method are demonstrated via simulation studies.

Online Real-Time Monitoring of Moisture in Pharmaceutical Granules During Fluidized Bed Drying Using Near-Infrared Spectroscopy (근적외분광분석법을 이용한 의약품 건조공정 중 실시간 수분함량 모니터링)

  • Kim, Jaejin;Kim, Byung-Suk;Lim, Young-Il;Woo, Young-Ah
    • YAKHAK HOEJI
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    • v.60 no.2
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    • pp.85-91
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    • 2016
  • Drying of granules for tablet formulation is one of the important unit operations. The loss on drying method is traditionally used for this purpose. However, it is a time-consuming method, requiring at least 1 h. Moreover, it is ineffective in monitoring the moisture content of granules during the drying process. In this study, online real-time monitoring of moisture content during the drying process was successfully performed using near-infrared (NIR) spectroscopy. NIR spectra were collected during 15 different drying batches for developing a reliable NIR spectroscopic method. Such a large number of batches were used to develop a more robust partial least squares (PLS) model. NIR spectra collected from 12 batches were used for developing the model that was validated by predicting the moisture content of the samples in the remaining 3 batches. The standard errors of predictions (SEPs) in the measurement of batch 1, batch 2, and batch 3 were 0.52%, 0.57%, and 0.56%, respectively. The online NIR spectroscopic method developed in this study was reliable and accurate in monitoring the moisture content during the drying process.

Development of Robot Vision Control Schemes based on Batch Method for Tracking of Moving Rigid Body Target (강체 이동타겟 추적을 위한 일괄처리방법을 이용한 로봇비젼 제어기법 개발)

  • Kim, Jae-Myung;Choi, Cheol-Woong;Jang, Wan-Shik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.5
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    • pp.161-172
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    • 2018
  • This paper proposed the robot vision control method to track a moving rigid body target using the vision system model that can actively control camera parameters even if the relative position between the camera and the robot and the focal length and posture of the camera change. The proposed robotic vision control scheme uses a batch method that uses all the vision data acquired from each moving point of the robot. To process all acquired data, this robot vision control scheme is divided into two cases. One is to give an equal weight for all acquired data, the other is to give weighting for the recent data acquired near the target. Finally, using the two proposed robot vision control schemes, experiments were performed to estimate the positions of a moving rigid body target whose spatial positions are unknown but only the vision data values are known. The efficiency of each control scheme is evaluated by comparing the accuracy through the experimental results of each control scheme.

Analysis of Scaling Parameters of the Batch Unscented Transformation for Precision Orbit Determination using Satellite Laser Ranging Data

  • Kim, Jae-Hyuk;Park, Sang-Young;Kim, Young-Rok;Park, Eun-Seo;Jo, Jung-Hyun;Lim, Hyung-Chul;Park, Jang-Hyun;Park, Jong-Uk
    • Journal of Astronomy and Space Sciences
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    • v.28 no.3
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    • pp.183-192
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    • 2011
  • The current study analyzes the effects of the scaling parameters of the batch unscented transformation on precision satellite orbit determination. Satellite laser ranging (SLR) data are used in the orbit determination algorithm, which consists of dynamics model, observation model and filtering algorithm composed of the batch unscented transformation. TOPEX/Poseidon SLR data are used by utilizing the normal point (NP) data observed from ground station. The filtering algorithm includes a repeated series of processes to determine the appropriate scaling parameters for the batch unscented transformation. To determine appropriate scaling parameters, general ranges of the scaling parameters of ${\alpha}$, ${\beta}$, k, $\lambda$ are established. Depending on the range settings, each parameter was assigned to the filtering algorithm at regular intervals. Appropriate scaling parameters are determined for observation data obtained from several observatories, by analyzing the relationship between tuning properties of the scaling parameters and estimated orbit precision. The orbit determination of satellite using the batch unscented transformation can achieve levels of accuracy within several tens of cm with the appropriate scaling parameters. The analyses in the present study give insights into the roles of scaling parameters in the batch unscented transformation method.

Two-Step Fed-Batch Culture of Recombinant Escherichia coli for Production of Bacillus licheniformis Maltogenic Amylase

  • Kim, Myoung-Dong;Lee, Woo-Jong;Park, Kwan-Hwa;Rhee, Ki-Hyeong;Seo, Jin-Ho
    • Journal of Microbiology and Biotechnology
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    • v.12 no.2
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    • pp.273-278
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    • 2002
  • Two-step fed-batch fermentations were carried out to overproduce Bacillus licheniformis maltogenic amylase (BLMA) in recombinant Escherichia coli. The first step was to increase the cell mass by controlling the feeding of a glucose solution, while the second step was designed to improve the amylase expression efficiency by supplementing organic nitrogen sources. The linear gradient feeding method was successfully adopted to maintain the glucose concentration below 0.2 g/l during the fed-batch mode, as effectively minimizing acetic acid formation. When the dissolved oxygen (DO) level became limiting, an accumulation of acetic acid and drastic decrease in specific BLMA productivity were observed. Glucose and organic nitrogen sources consisting of yeast extract and casein hydrolysate were simultaneously supplied in the pH-stat mode to further increase the specific BLMA expression efficiency. An organic nitrogen source consisting of 200 g/1 yeast extract and 100 g/1 casein hydrolysate was found to be the best among the various combinations tested. The feeding of an organic nitrogen source in the second-step fed-batch period was highly beneficial in enhancing the BLMA production. The optimized two-step fed-batch culture resulted in 78 g/l maximum dry cell mass and 443 U/ml maximum BLMA activity, corresponding to 1.5-fold increase in the dry cell mass and 3.7-fold enhancement in BLMA production, compared with the simple fed-batch fermentation.

Analysis on Adsorption Characteristics of CFW for the TCE and Phenanthrene (TCE와 Phenanthrene에 대한 CFW의 흡착특성 분석)

  • Han, Jung-Geun;Lee, Soung-Hyun;Lee, Ki-Seok;Hong, Ki-Kwon
    • Journal of the Korean Geosynthetics Society
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    • v.10 no.1
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    • pp.53-61
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    • 2011
  • This study was conducted to confirm the adsorption capacity of CFW(Carbonized Foods Waste), which is produced by the process of recycling waste, in PRB method that Electrokinetic(E/K) method was applied. The batch test was carried out to analyze the adsorption characteristics of CFW for adsorbing the organic compounds. The organic compounds used in the batch test were Phenanthrene and Trichloroethylene(TCE), and the anionic surfactant(SDS) and the nonionic surfactant(Brij$^{(R)}$30) were used for the surfactants. The results of the batch test confirmed that the adsorption efficiency of Phenanthrene was 99% and TCE was 26%. The each compounds compared with the adsorption isotherms, which is calculated by the Langmuir and Freundlich models. The results indicated that Phenanthrene is fitted to the linear Langmuir model, whereas the distribution of TCE is unclear. The results of the batch test used in surfactants confirmed that the adsorption efficiency of CFW using Phenanthrene was reduced to 6~8%. However, the adsorption efficiency of CFW in TCE was increased up to 81% by surfactants. Especially, the nonionic surfactant was excellent in the adsorption of CFW using TCE. Nevertheless, the adsorption efficiency of CFW in Phenanthrene was still higher than TCE. Therefore, the adsorption efficiency of CFW in Phenanthrene was better than in TCE. In PRB method using E/K method, the adsorption of CFW used nonionic surfactant is better to use than the anion surfactants on the organic compounds.

Optimal Design of Process-Inventory Network under Cycle Time and Batch Quantity Uncertainties (이중 불확실성하의 공정-저장조 망구조 최적설계)

  • Suh, Kuen-Hack;Yi, Gyeong-Beom
    • Journal of Institute of Control, Robotics and Systems
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    • v.16 no.3
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    • pp.305-312
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    • 2010
  • The aim of this study is to find an analytic solution to the problem of determining the optimal capacity of a batch-storage network to meet demand for finished products in a system undergoing joint random variations of operating time and batch material loss. The superstructure of the plant considered here consists of a network of serially and/or parallel interlinked batch processes and storage units. The production processes transform a set of feedstock materials into another set of products with constant conversion factors. The final product demand flow is susceptible to joint random variations in the cycle time and batch size. The production processes have also joint random variations in cycle time and product quantity. The spoiled materials are treated through regeneration or waste disposal processes. The objective function of the optimization is minimizing the total cost, which is composed of setup and inventory holding costs as well as the capital costs of constructing processes and storage units. A novel production and inventory analysis the PSW (Periodic Square Wave) model, provides a judicious graphical method to find the upper and lower bounds of random flows. The advantage of this model is that it provides a set of simple analytic solutions while also maintaining a realistic description of the random material flows between processes and storage units; as a consequence of these analytic solutions, the computation burden is significantly reduced. The proposed method has the potential to rapidly provide very useful data on which to base investment decisions during the early plant design stage. It should be of particular use when these decisions must be made in a highly uncertain business environment.