• Title/Summary/Keyword: aluminum beam

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Enhanced Adhesion of Cu Film on the Aluminum Oxide by Applying an Ion-beam-mixd Al Seed Layar

  • Kim, Hyeong-Jin;Park, Jae-Won
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.08a
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    • pp.229-229
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    • 2012
  • Adhesion of Copper film on the aluminum oxide layer formed by anodizing an aluminum plate was enhanced by applying ion beam mixing method. Forming an conductive metal layer on the insulating oxide surface without using adhesive epoxy bonds provide metal-PCB(Printed Circuit Board) better thermal conductivities, which are crucial for high power electric device working condition. IBM (Ion beam mixing) process consists of 3 steps; a preliminary deposition of an film, ion beam bombardment, and additional deposition of film with a proper thickness for the application. For the deposition of the films, e-beam evaporation method was used and 70 KeV N-ions were applied for the ion beam bombardment in this work. Adhesions of the interfaces measured by the adhesive tape test and the pull-off test showed an enhancement with the aid of IBM and the adhesion of the ion-beam-mixed films were commercially acceptable. The mixing feature of the atoms near the interface was studied by scanning electron microscopy, Auger electron spectroscopy, and X-ray photoelectron spectroscopy.

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A Study on the Fracture Toughness Improvement of Surface-treated CFRP and Aluminum Composites (표면처리된 CFRP와 알루미늄 복합재료의 파괴인성 향상에 대한 연구)

  • Rhee, Kyong-Yop;Kim, Man-Tae;Choi, Nak-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.4
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    • pp.632-637
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    • 2003
  • In this study, the effect of surface treatment of CFRP and aluminum on the fracture toughness of CFRP/aluminum composites was investigated. CFRP was surface-treated by Ar$^{+}$ ion beam under oxygen environment, and the aluminum was surface-treated by DC plasma. CFRP was adhesively bonded to aluminum using the secondary bonding procedure. Cracked lap shear specimens were used to determine fracture toughness. Three cases of cracked lap shear specimens were made depending on the surface treatment. The values of fracture toughness of three cases were compared to each other It was found that the fracture toughness of ion beam-treated CFRP/aluminum composites was almost 72 % higher than that of unrented CFRP/aluminum composites. The fracture toughness of CFRP/plasma-treated aluminum composites was 50 % higher than that of untreated CFRP/aluminum composites.s.

Dynamic behavior of cracked ceramic reinforced aluminum composite beam

  • Selmi, Abdellatif
    • Smart Structures and Systems
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    • v.29 no.3
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    • pp.387-393
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    • 2022
  • This paper presents the vibration analysis of cracked ceramic-reinforced aluminum composite beams by using a method based on changes in modal strain energy. The crack is considered to be straight. The effective properties of composite materials of the beams are estimated through Mori-Tanaka micromechanical model. Comparison study and numerical simulations with various parameters; ceramic volume fraction, reinforcement aspect ratio, ratio of the reinforcement Young's modulus to the matrix Young's modulus and ratio of the reinforcement density to the matrix density are taken into investigation. Results demonstrate the pronounced effects of these parameters on intact and cracked ceramic aluminum beams.

Temperature cycling test of Cu films on anodized aluminum substrate of metal-PC application

  • Kim, Hyeong-Jin;Park, Jae-Won
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.02a
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    • pp.334-334
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    • 2011
  • We applied N-ion bombardment and heat treatment to the Cu thin films deposited on aluminum oxide layer for the enhancement of adhesion. With e-beam evaporation method. $1,000{\AA}$ thick Cu pre-bombardment layer was deposited on the aluminum oxide surface and then N-ion beam was bombared in order to mix the atoms at the film/substrate interface. Additional $4,000{\AA}$-thick Cu film was the coated. Subsequently, the ion mixide Cu on aluminum oxide was annealed at $200^{\circ}C$ and $300^{\circ}C$ in vacuum.

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Weldability of aluminum alloys by multi-wavelength laser beam (다파장 레이저빔을 이용한 알루미늄 합금의 응접특성)

  • Kim, Jong-Do;Kim, Jeong-Mook
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.5
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    • pp.567-574
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    • 2007
  • Aluminum and aluminum alloys have high rate of lightness, recycling property and excellent specific strength. Fields using them have been widening because they ould satisfy both energy reduction and high efficiency in manufactures production. But they have many problems on welding due to high thermal conductivity and reflectivity, so the study to solve these problems ate proceeding actively around the world. This study was purposed to improve weldability and spread application range for aluminium alloys by using the unique property of aluminium which absorb high energy around $800{\mu}m$ wavelength and the higher temperature, the mote absorbtion of laser beam on preheating by multi-wavelength laser beam(pulsed Nd:YAG laser + diode laser with $808{\mu}m$ wavelength). The favorable mechanical properties were acquired by the test results of strength, hardness and leak of weld metal which had reduced its defect like crack and so on.

Mechanical behavior of composite beam aluminum-sandwich honeycomb strengthened by imperfect FGM plate under thermo-mechanical loading

  • Bensatallah Tayeb;Rabahi Abderezak;Tahar Hassaine Daouadji
    • Coupled systems mechanics
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    • v.13 no.2
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    • pp.133-151
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    • 2024
  • In this paper, an improved theoretical interfacial stress analysis is presented for simply supported composite aluminum- sandwich honeycomb beam strengthened by imperfect FGM plateusing linear elastic theory. The adherend shear deformations have been included in the present theoretical analyses by assuming a linear shear stress through the thickness of the adherends, while all existing solutions neglect this effect. Remarkable effect of shear deformations of adherends has been noted in the results.It is shown that both the sliding and the shear stress at the interface are influenced by the material and geometry parameters of the composite beam. This new solution is intended for applicationto composite beams made of all kinds of materials bonded with a thin plate. Finally, numerical comparisons between the existing solutions and the present new solution enable a clear appreciation of the effects of various parameters.

Bending Performance Evaluation of Aluminum-Composite Hybrid Square Tube Beams (알루미늄-복합재료 혼성 사각관 보의 굽힘 성능평가)

  • Lee, Sung-Hyuk;Choi, Nak-Sam
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.76-79
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    • 2005
  • Bending deformation and energy absorption characteristics of aluminum-composite hybrid tube beams have been analyzed for improvement in the bending performance of aluminum space frame by using experimental tests combined with theoretical and finite element analyses. Hybrid tube beams composed of glass fabric/epoxy layer wrapped around on aluminum tube were made in autoclave with the recommended curing cycle. Basic properties of aluminum material used for initial input data of the finite element simulation and theoretical analysis were obtained from the true stress-true strain curve of specimen which had bean extracted from the Al tube beam. A modified theoretical model was developed to predict the resistance to the collapse of hybrid tube beams subjected to a bending load. Theoretical moment-rotation angle curves of hybrid tube beams were in good agreement with experimental ones, which was comparable to the results obtained from finite element simulation. Hybrid tube beams strengthened by composite layer on the whole web and flange showed an excellent bending strength and energy absorption capability.

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A Study of Shape Control for Variable Section Parts in Extrusion Process (압출공정에서 가변 단면 성형을 위한 형상제어 연구)

  • Ahn, Seung-Hoon;Jang, Hong-Seok;Choi, Ho-Joon;Park, Sang-Cheul;Wang, Gi-Nam
    • Korean Journal of Computational Design and Engineering
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    • v.14 no.4
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    • pp.234-241
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    • 2009
  • The use of aluminum parts in automobile structuraI applications has increased in an effort to reduce the weight of cars and hence improve fuel economy. But Aluminum bar, I-beam and channels need other processes to vary the cross section in the axial direction. Thus, applications of these parts are limited by high cost. If the cross section of the part is variable by using only extrusion, application of extruded bar, I-beam and channels will increase in the Aluminum industries. In this paper, we propose the variable-shape extrusion process which can control the thickness of Aluminum bar. And we can calculate the speed of center ram by varying the cross section in the extrusion to control the thickness of Aluminum bar.

A Study on the Etching Effect and the Capacitance of Aluminum Oxide Thin Film by Oxygen Ion Beam (산소 이온 빔에 의한 산화 알루미늄 박막의 식각 효과 및 정전 용량 특성에 관한 연구)

  • Cho, E.S.;Kwon, S.J.
    • Journal of the Korean Vacuum Society
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    • v.22 no.1
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    • pp.26-30
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    • 2013
  • For the realization of high-k insulator, aluminum oxide ($Al_2O_3$) was deposited by using an oxygen ion beam assisted deposition (IBAD) during e-beam evaporation. From the thickness of the $Al_2O_3$ layer evaporated with IBAD process, it was possible to investigate the etching effect of ion beam at higher energies during e-beam evaporation. It was also possible to obtain a higher capacitance as a result of IBAD in spite of the reduced thickness of $Al_2O_3$.

Vibration Control of Beam using Piezoceramic Composite Actuator LIPCA (압전 복합재료 작동기 LIPCA를 이용한 보의 진동 제어)

  • Arief, Suhariyono;Goo, Nam-Seo;Park, hoon-Cheol;Yoon, Kwang-Joon
    • Journal of the Korea Institute of Military Science and Technology
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    • v.8 no.4 s.23
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    • pp.130-135
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    • 2005
  • This paper presents application possibility of Lightweight Piezoceramic Composite Actuator(LIPCA) to suppress vibration of dynamic structures as an actuator. LIPCA is composed of a piezoelectric layer, a carbon/epoxy layer and glass/epoxy layers. When compared to the bare piezoelectric ceramic(PZT), LIPCA has advantages such as high performance, durability and reliability. In this study, performances of LIPCA have been estimated in an active vibration control system. Experiments were performed on an aluminum beam with cantilever configuration. In this test, strain gages and single LIPCA are attached on the aluminum beam with epoxy resin. Digital ON-OFF control algorithm is applied into the system to exhibit performance of LIPCA as actuator in active vibration control system. First, we performed static actuation test of bare PZT and LIPCA in order to show the superiority of LIPCA. Secondly, we carried out beam vibration control test using LIPCA. The results showed LIPCA could suppress free vibration of the aluminum beam, which means that LIPCA can be applied as an actuator to control vibration of dynamic structures.