• Title/Summary/Keyword: accelerated corrosion test

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A Basic Study on the Self-Corrosion Inhibition Function Identification of VA/E/MMA-Modified Mortar with Nitrite-Type Hydrocalumite (칼루마이트 및 VA/E/MMA 분말수지 병용 PMM의 자기방청기능 규명을 위한 기초적 연구)

  • Hong, Sun-Hee;Kim, Wan-Ki
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.11a
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    • pp.253-254
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    • 2011
  • The purpose of this study is to investigate chloride ion adsoption property of cement mortar using nitrite type hydrocalumite(calumite) with self-corrosion inhibition function. Superior corrosion inhibition function of the VA/E/MMA-modified mortars with calumite was ascertained from accelerated corrosion test in the previous study. In this study, VA/E/MMA-modified mortars with calumite were prepared with calumite contents of 0, 5, 10% and polymer-binder ratio of 0, 10%, and tested for chloride ion adsorption to make it clear how calumite gives self-corrosion inhibition function to cement mortar. As a result, chloride ion adsorption property of VA/E/MMA-modified mortars with calumite was improved by increasing calumite contents compared to unmodified mortar regardless of using VA/E/MMA terpolymer powder or not.

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Benchmarking of Zinc Coatings for Corrosion Protection: A Detailed Characterization of Corrosion and Electrochemical Properties of Zinc Coatings

  • Wijesinghe, Sudesh L;Zixi, Tan
    • Corrosion Science and Technology
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    • v.16 no.1
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    • pp.38-47
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    • 2017
  • Due to various types of Zn coatings for many decades for various applications, it is imperative to study and compare their corrosion resistance properties of some of these. Here, we introduce a systematic methodology for evaluation and validation of corrosion protection properties of metallic coatings. According to this methodology, samples are were exposed in an advanced cyclic corrosion test chamber according to ISO 14993, and removed at the end of each withdrawal for respective corrosion and electrochemical characterization to evaluate both barrier and galvanic protection properties. Corrosion protection properties of coatings were evaluated by visual examination according to ISO 10289, mass loss and subsequent corrosion rate measurements, electrochemical properties, and advanced electrochemical scanning techniques. In this study, corrosion protection properties of a commercial zinc rich coating (ZRC) on AISI 1020 mild steel substrates were evaluated and benchmarked against hot dip galvanized (HDG). Results were correlated, and corrosion protection capabilities of the two coatings were compared. The zinc rich coating performed better than hot dip galvanized coating in terms of overall corrosion protection properties, according to the exposure and experimental conditions used in this study. It proved to be a suitable candidate to replace hot dip galvanized coatings for desired applications.

Pipeline wall thinning rate prediction model based on machine learning

  • Moon, Seongin;Kim, Kyungmo;Lee, Gyeong-Geun;Yu, Yongkyun;Kim, Dong-Jin
    • Nuclear Engineering and Technology
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    • v.53 no.12
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    • pp.4060-4066
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    • 2021
  • Flow-accelerated corrosion (FAC) of carbon steel piping is a significant problem in nuclear power plants. The basic process of FAC is currently understood relatively well; however, the accuracy of prediction models of the wall-thinning rate under an FAC environment is not reliable. Herein, we propose a methodology to construct pipe wall-thinning rate prediction models using artificial neural networks and a convolutional neural network, which is confined to a straight pipe without geometric changes. Furthermore, a methodology to generate training data is proposed to efficiently train the neural network for the development of a machine learning-based FAC prediction model. Consequently, it is concluded that machine learning can be used to construct pipe wall thinning rate prediction models and optimize the number of training datasets for training the machine learning algorithm. The proposed methodology can be applied to efficiently generate a large dataset from an FAC test to develop a wall thinning rate prediction model for a real situation.

Critical Influence of Rivet Head Height on Corrosion Performance of CFRP/Aluminum Self-Piercing Riveted Joints

  • Karim, Md Abdul;Bae, Jin-Hee;Kam, Dong-Hyuck;Kim, Cheolhee;Park, Yeong-Do
    • Corrosion Science and Technology
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    • v.18 no.3
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    • pp.92-101
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    • 2019
  • This study investigates how rivet head height affects the corrosion performance of carbon fiber reinforced plastic (CFRP) to aluminum alloy self-piercing riveted joints. Specimens with two different head heights were prepared. A rivet head protruding out of the top CFRP laminate forms the proud head height while a rivet head penetrating into the top CFRP generates the flush head height. The salt spray test evaluated corrosion performance. The flush head joints suffered from severe corrosion on the rivet head. Thus, the tensile shear load of flush head joints was substantially reduced. Electrochemical corrosion tests investigated the corrosion mechanisms. The deeper indentation of the flush head height damaged the CFRP around the rivet head. The exposure of damaged fibers from the matrix increased the cathodic potential of local CFRP. The increased potential of damaged CFRP accelerated the galvanic corrosion of the rivet head. After the rivet head coating material corroded, a strong galvanic couple was formed between the rivet head base metal (boron steel) and the damaged CFRP, further accelerating the flush rivet head corrosion. The results of this study suggest that rivet head flushness should be avoided to enhance the corrosion performance of CFRP to aluminum alloy self-piercing riveted joints.

The Study on the Galvanic Corrosion of Al-alloy for Heat Exchanger (Al합금 열교환기의 전지작용부식에 관한 연구)

  • LIM, U-Jo;LEE, Eun-Jeong
    • Journal of Fisheries and Marine Sciences Education
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    • v.15 no.1
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    • pp.115-122
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    • 2003
  • Generally, material for radiator of automobile is composed of Al-alloy, but part of radiator material is still composed of Cu. Specially, Al-alloy replaces Cu and Cu-alloy as cooling and heating system material for light weight. Therefore, galvanic electronic cell is formed between Al-alloy and Cu for automobile radiator material, and Al-alloy corrosion is accelerated. So, in this study, galvanic corrosion test of Al-alloy coupling with Cu was carried out in distilled water, tap water, polluted environment and non-freezing solution. And thus corrosion potential and galvanic currrent density of Al-alloy coupling with Cu is investigated.

Experimental and numerical analysis of corrosion-induced cover cracking in reinforced concrete sample

  • Richard, Benjamin;Quiertant, Marc;Bouteiller, Veronique;Delaplace, Arnaud;Adelaide, Lucas;Ragueneau, Frederic;Cremona, Christian
    • Computers and Concrete
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    • v.18 no.3
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    • pp.421-439
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    • 2016
  • Corrosion of embedded reinforcing bars is recognized as being the major cause of deterioration of reinforced concrete structures. With regard to maintenance strategies of concrete nuclear structures, the monitoring of cracking remains of primary importance. Recently, authors have developed a post-treatment technique to extract crack features from continuous computations. In this paper, such technique is applied to carry out a numerical analysis of an accelerated corrosion test. Obtained results allow highlighting specific propagation and failure mechanisms that characterize corrosion-induced cracking.

Effect of Admixtures on the Steel Corrosion in Mortar (혼화재를 혼입한 모르터내의 철근부식성상에 관한 연구)

  • 임순지;소승영;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 1995.10a
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    • pp.145-149
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    • 1995
  • This study is to recognize the effect of silica-fume, fly-ash, and chemical proportion in mortar that have salt on the inside affect steel bar corrosion. water-binder ratio, 0.5, compounds, each of 10, 15, 20% by weight of cement, Nacl mixing weight, 0.5, 1.0, 2.0% by weight of binder, The speciment is sealed and cured for 28days, the corrosion area ratio and weight reduction ratio is measured after the accelerated corrosion test of 20 cycles. The conclusion shows that there is no suppression effect of steel bar corrosion of silica-fume, fly-ash, in case of having salt on the inside.

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The Effect of Heat Input on Grooving Corrosion Behavior in the Welds of Electric Resistance Welding Steel Pipe (ERW 강관 용접부의 홈부식거동에 미치는 입열량의 영향)

  • Lee, B.W.;Lee, J.S.;Park, H.S.
    • Journal of Power System Engineering
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    • v.11 no.3
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    • pp.41-46
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    • 2007
  • The microstructure and electrochemical analysis of welds of electric resistance welding(ERW) pipe were investigated. The direction of metal flow line in HAZ of ERW pipe shifted to the inner(or outer) surface of pipe by plastic deformation during welding. The lowest heat input welds of ERW pipe was showed crack by liquid penetrant testing. Accelerated corrosion test by constant current density of 20mA/$cm^{2}$ developed groove at the welds of ERW pipe and the measured grooving factors were about $1.2{\sim}1.5$. Corrosion potential of base metal obtained by cyclic polarization in artificial sea water(3.5wt.% NaCl solution) was 100mV higher than that of weld metal of ERW pipe.

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Prediction of Corrosion Threshold Reached at Steel Reinforcement Embedded in Latex Modified Concrete with Mix Proportion Factor (배합변수에 따른 라텍스 개질 콘크리트 내에 정착된 보강철근의 부식개시시기 예측)

  • Park, Seung-Ki;Won, Jong-Pil;Park, Chan-Gi;Kim, Jong-Ok
    • Journal of The Korean Society of Agricultural Engineers
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    • v.50 no.6
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    • pp.49-60
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    • 2008
  • This study were predicted the corrosion threshold reached at steel reinforcement in latex modified concrete(LMC) which were applied the agricultural hydraulic concrete structures. Accelerated testing was accomplished to the evaluate the diffusion coefficient of LMC mix, and the time dependent constants of diffusion. Also, the average chloride diffusion coefficient was estimated. From the average chloride ion diffusion coefficient, the time which critical chloride contents at depth of reinforcement steel was estimated. Test results indicated that the corrosion threshold reached at reinforcement in LMC were effected on the mix proportion factor including cement contents, latex content, and water-cement ratio. Especially, the average chloride diffusion coefficient, the corrosion threshold reached at reinforcement in LMC were affected by the all mix proportion factor.

Elastic local buckling behaviour of corroded cold-formed steel columns

  • Nie Biao;Xu Shanhua;Hu WeiCheng;Chen HuaPeng;Li AnBang;Zhang ZongXing
    • Steel and Composite Structures
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    • v.48 no.1
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    • pp.27-41
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    • 2023
  • Under the long-term effect of corrosive environment, many cold-formed steel (CFS) structures have serious corrosion problems. Corrosion leads to the change of surface morphology and the loss of section thickness, which results in the change of instability mode and failure mechanism of CFS structure. This paper mainly investigates the elastic local buckling behavior of corroded CFS columns. The surface morphology scanning test was carried out for eight CFS columns accelerated corrosion by the outdoor periodic spray test. The thin shell finite element (FE) eigen-buckling analysis was also carried out to reveal the influence of corrosion surface characteristics, corrosion depth, corrosion location and corrosion area on the elastic local buckling behaviour of the plates with four simply supported edges. The accuracy of the proposed formulas for calculating the elastic local buckling stress of the corroded plates and columns was assessed through extensive parameter studies. The results indicated that for the plates considering corrosion surface characteristics, the maximum deformation area of local buckling was located at the plates with the minimum average section area. For the plates with localized corrosion, the main buckling shape of the plates changed from one half-wave to two half-wave with the increase in corrosion area length. The elastic local buckling stress decreased gradually with the increase in corrosion area width and length. In addition, the elastic local buckling stress decreased slowly when corrosion area thickness was relatively large, and then tends to accelerate with the reduction in corrosion area thickness. The distance from the corrosion area to the transverse and longitudinal centerline of the plate had little effect on the elastic local buckling stress. Finally, the calculation formula of the elastic local buckling stress of the corroded plates and CFS columns was proposed.