• Title/Summary/Keyword: Wrought

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Microstructure and Mechanical Properties of Pure Titanium Processed using Friction Stir Welding (순수 타이타늄의 기계적 특성에 미치는 마찰 교반 용접 공정 조건의 영향)

  • Lee, Y.J.;Choi, A.;Lee, S.J.;Fujii, Hidetoshi;Shin, S.E.;Lee, D.G.
    • Journal of the Korean Society for Heat Treatment
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    • v.32 no.3
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    • pp.124-130
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    • 2019
  • Friction stir welding is one of the interesting welding methods for titanium and its alloy which proceeds with plastic flow due to thermo-mechanical stirring and friction heat. Solid-state welding can solve severe problems such as high-temperature oxidation, interstitial oxygen diffusion and grain coarsening by liquid-state welding. Dynamic recrystallization and grain refinement can vary significantly with the plunging load and rotational speed of tool during friction stir welding, and suitable process conditions must be optimized to obtain microstructure and better mechanical characteristics. Suitable FSW conditions were 1000 kg of plunging load and 200 rpm of rotational speed and it showed YS 270 MPa, UTS 332.1 MPa, and El 17.3%, which were very similar to those of wrought titanium sheet.

Mechanisms of Tensile and Creep Deformation at Elevated Temperatures in a Ni-Base Superalloy Alloy 263 (니켈기 초내열합금 Alloy 263의 고온인장 및 크리프 변형기구)

  • Kim, In Soo;Choi, Baig Gyu;Hong, Hyun Uk;Jo, Chang Yong
    • Korean Journal of Metals and Materials
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    • v.49 no.7
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    • pp.535-540
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    • 2011
  • The tensile and creep behaviors of Alloy 263, which is a wrought Ni-base superalloy used for gas turbine combustion systems, was studied. Anomalous increase of yield strength and abrupt decrease of elongation with increasing temperature were observed after tensile testing at an intermediate temperature. Elongation of the superalloy decreased as the temperature increased to and above 540$^{\circ}C$, and it reached a minimum value at 760$^{\circ}C$. It was found that creep strain was also very low at the same temperature. Inhomogeneous deformation with intensive slip bands was observed in the specimens tested at low temperature. A thermally-assisted dislocation climb process was regularly conducted at high temperature. Twinning was found to be an important mechanism of both tensile and creep deformations of the superalloy at an intermediate temperature where ductility minimum was observed.

Evaluation of Hot Tear Susceptibility of Al-Si-Mg-Cu Alloy System (Al-Si-Mg-Cu 합금계의 열간 균열 특성 평가방법에 관한 연구)

  • Son, Kwang-Suk;Park, Tae-Eun;Kim, Jin-Su;Kang, Sung-Min;Kim, Donggyu
    • Korean Journal of Metals and Materials
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    • v.48 no.5
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    • pp.436-444
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    • 2010
  • The hot tear susceptibility of Al alloys was investigated by using a constrained-rod mold designed to quantify 8 types of tear tendency. The severity of the crack was scored by 5 grades on a scale of 0 to 4, with 0 being "no crack formed" and 4 being "complete separation by crack". The Hot Tear Susceptibility index (HTS) which consists of crack type scores and position scores, was proposed to compare the hot tear tendency of Al alloys. A356.0 cast alloy and AA6061 wrought Al alloy showed an HTS value of 27.5 and 53 respectively. The effects of Si, Cu, and Mg content on hot tear tendency were also investigated with a constrained-rod mold. The variation of HTS values with alloying elements represents similar behavior in the variation of the solidification range in a pseudo binary phase diagram.

Deformation Behavior of a Wrought Mg-Zn-RE Alloy at the Elevated Temperatures (Mg-Zn-RE 합금 가공재의 온간 기계적 특성)

  • Shin, Beomsoo;Kim, Yule;Bae, Donghyun
    • Korean Journal of Metals and Materials
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    • v.46 no.1
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    • pp.1-5
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    • 2008
  • This study has been investigated the deformation behavior of a hot-extruded Mg-Zn-RE (RE: rare earth elements) alloy containing $Mg_{12}$(RE) particles at the elevated temperatures. The particles are intrinsically produced by breaking the eutectic structure of the alloy during the hot-extrusion process. The grain size of the extruded Mg-Zn-RE alloy developed via dynamic recrystallization is around $10{\mu}m$. Under the heat treatment at 200o C up to 48 hr, no change has been observed on the microstructure and mechanical properties due to the pinning effect of the thermally stable particles. Under the tensile test condition in the initial strain-rate range of $1\times10^{-3}s^{-1}$ and the temperature range up to $200^{\circ}C$, the alloy shows yield strength of 270 MPa and elongation to failure around 9% at room temperature and yield strength of 135 MPa at $200^{\circ}C$. Furthermore, although the alloy contains large amount of the second phase particles around 15%, it shows excellent hot-workability possibly due to the presence of the thermally stable interface between the particles and the matrix.

Automatic Detection and Characterization of Cracked Constituent Particles/Inclusions in Al-Alloys under Uniaxial Tensile Loading (인장하중에 의한 Al 합금내 크랙형성 복합상의 자동검출 및 정량분석)

  • Lee, Soon Gi;Jang, Sung Ho;Kim, Yong Chan
    • Korean Journal of Metals and Materials
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    • v.47 no.1
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    • pp.7-12
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    • 2009
  • The detailed quantitative microstructural data on the cracking of coarse constituent particles in 7075 (T651) series wrought Al-alloys have been studied using the utility of a novel digital image processing technique, where the particle cracks are generated due to monotonic loading. The microstructural parameters such as number density, volume fraction, size distribution, first nearest neighbor distribution, and two-point correlation function have been quantitatively characterized using the developed technique and such data are very useful to verify and study the theoretical models for the damage evolution and fracture of Al-alloys. The data suggests useful relationships for damage modeling such as a linear relationship between particle cracking and strain exists for the uniaxial tensile loading condition, where the larger particles crack preferentially.

Selective Laser Sintering of Co-Cr Alloy Powders and Sintered Products Properties

  • Dong-Wan Lee;Minh-Thuyet Nguyen;Jin-Chun Kim
    • Journal of Powder Materials
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    • v.30 no.1
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    • pp.7-12
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    • 2023
  • Metal-additive manufacturing techniques, such as selective laser sintering (SLS), are increasingly utilized for new biomaterials, such as cobalt-chrome (Co-Cr). In this study, Co-Cr gas-atomized powders are used as charge materials for the SLS process. The aim is to understand the consolidation of Co-Cr alloy powder and characterization of samples sintered using SLS under various conditions. The results clearly suggest that besides the matrix phase, the second phase, which is attributed to pores and oxidation particles, is observed in the sintered specimens. The as-built samples exhibit completely different microstructural features compared with the casting or wrought products reported in the literature. The microstructure reveals melt pools, which represent the characteristics of the scanning direction, in particular, or of the SLS conditions, in general. It also exposes extremely fine grain sizes inside the melt pools, resulting in an enhancement in the hardness of the as-built products. Thus, the hardness values of the samples prepared by SLS under all parameter conditions used in this study are evidently higher than those of the casting products.

Flâneur in Balzac and Baudelaire (발작과 보들레르의 배회자)

  • Hyub Lee
    • The Journal of the Convergence on Culture Technology
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    • v.9 no.6
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    • pp.737-742
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    • 2023
  • This paper attempts to analyze how Paris was transformed by Haussman through comparing flaneurs in works by Balzac and Baudelaire. In both writers' works, flâneurs as the emblems of modernity observe Paris, especially architecture. Although representative of modernity, they are ambivalently obsessed with the heritage of the past. Balzac's The Wrong Side of Paris, Godefroid as a male bourgeois, is a flaneur observing antiquated architectures, the heritage of past. In Baudelaire's "The Swan for Victor Hugo" the flaneur passing through the modern Caroussel feels the Old Paris is gone. In "Parisian Dream," illusionary Paris exhibits metopolitan imagery wrought by capitalism led by Napoleon the third. The difference between the two writers demonstrate how Paris was changed by modernity.

The Effects of Composition and Microstructure Variation on the Oxidation Characteristics of Stainless Steels Manufactured by Powder Metallurgy Method (분말야금 스테인리스 스틸의 산화특성에 미치는 조성 및 조직변화의 영향)

  • Lee, Jong-Pil;Hong, Ji-Hyun;Park, Dong-Kyu;Ahn, In-Shup
    • Journal of Powder Materials
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    • v.22 no.1
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    • pp.52-59
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    • 2015
  • As well-known wrought stainless steel, sintered stainless steel (STS) has excellent high-temperature anti-corrosion even at high temperature of $800^{\circ}C$, and exhibits good corrosion resistance in air. However, when temperature increases above $900^{\circ}C$, the corrosion resistance of STS begins to deteriorate and dramatically decreases. In this study, the effects of phase and composition of STS on high-temperature corrosion resistances are investigated for STS 316L, STS 304 and STS 434L above $800^{\circ}C$. The morphology of the oxide layers are observed. The oxides phase and composition are identified using X-ray diffractometer and energy dispersive spectroscopy. The results demonstrate that the best corrosion resistance of STS could be improved to that of 434L. The poor corrosion resistance of the austenitic stainless steels is due to the fact that $NiFe_2O_4$ oxides forming poor adhesion between the matrix and oxide film increase the oxidation susceptibility of the material at high temperature.

Creep and Oxidation Behaviors of Alloy 617 in High Temperature Helium Environments with Various Oxygen Concentrations (산소 농도에 따른 Alloy 617의 고온헬륨환경에서의 크립 및 산화거동)

  • Koo, Jahyun;Kim, Daejong;Jang, Changheui
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.7 no.2
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    • pp.34-41
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    • 2011
  • Wrought nickel-base superalloys are being considered as the structural materials in very-high temperature gas-cooled reactors. To understand the effects of impurities, especially oxygen, in helium coolant on the mechanical properties of Alloy 617, creep tests were performed in high temperature flowing He environments with varying $O_2$ contents at 800, 900, and $1000^{\circ}C$. Also, creep life in static He was measured to simulate the pseudo-inert environment. Creep life was the longest in static He, while the shortest in flowing helium. In static He, impurities like $O_2$ and moisture were quickly consumed by oxidation in the early stage of creep test, which prevented further oxidation during creep test. Without oxidation, microstructural change detrimental to creep such as decarburization and internal oxidation were prevented, which resulted in longer creep life. On the other hand, in flowing He environment, surface oxides were not stable enough to act as diffusion barriers for oxidation. Therefore, extensive decarburization and internal oxidation under tensile load contributed to premature failure resulting in short creep life. Limited test in flowing He+200ppm $O_2$ resulted in even shorter creep life. The oxidation samples showed extensive spallation which resulted in severe decarburization and internal oxidation in those environments. Further test and analysis are underway to clarify the relationship between oxidation and creep resistance.

Semi-Solid Forming, Casting and Forging Technologies of Lightweight Materials (경량화 소재의 반용융 및 주조/단조기술)

  • 강충길;최재찬;배원병
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.7-21
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    • 2000
  • This paper describes an overview of the thixoforming and thixomolding processes. Semi-solid metalworking (SSM), which is called the thixoforming process of aluminium materials, incorporates the elements of both casting and for the manufacture of near net shape parts. The SSM has some advantages such as net shape or near net shape manufacturing, the ability to form thin walls, excellent surface finish, tight tolerance, and excellent dimensional precision. The thixomolding process of Mg alloy (AZ9l) is a combination of two technologies both conventional die casting and plastic injection molding. The feed material used is a machined chip with a geometry of approximately 1 mm square and a length of 2~3 mm. The semi-solid forming (SSF) of high quality aluminium and magnesium parts will be established in the automotive and electronic industry, in the future. The hybrid method of casting/forging has been caused attention. This process uses a preformed material made by casting instead of the wrought material and finishes it by a single forging process. This process is expected to lower costs without sacrificing the mechanical and finishes it by a single forging process. The process is expected to lower costs without sacrificing the mechanical properties. The authors, intending that the casting/forging process contributes to a reduction in production cost of aluminum automotive parts in Korea, describes the feature of the casting/forging process, aluminum alloys suitable for the cast preform, microstructure and mechanical properties of the cast preform, application examples of cast/forging, and further study.

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