• Title/Summary/Keyword: Welding detail

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The Comparison of the Heat Distribution and Characteristic between the Laser & SMAW Welds of 9Cr-lMo Steel. (9Cr-lMo강에 대한 Laser 및 SMAW 용접부의 열분포 특성 비교)

  • O Jong In;Bang Han Seo;Kim Yeong Pyo;Park Hyeong Geun
    • Proceedings of the KWS Conference
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    • v.43
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    • pp.118-120
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    • 2004
  • Recently 9Cr-1Mo azzoy is used in the Nuclear power plant due to its special properties. This material has the merit of high-strength resistance and corrosion resistance. Therefore the demand for this alloy is dramatically increased in the Nuclear power, petro-chemical complex etc. Re various research has been conducted to improve the material properties of this alloy. In spite of this circumstance, detail research in the area of welding process of this alloy is yet to be expanded In this study the numerical non-linear heat transfer analysis of laser welding which may possibly replace the conventional SMAW fabrication of 9Cr-1Mo steel has been carried out.

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Prediction of Liquation Crack Initiation at HAZ of Laser Weldment Based on Strain Analysis at Elevated Temperature

  • Yamamoto, Motomichi;Shinozaki, Kenji;Kitamura, Mitsuru;Shirai, Makoto
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.244-249
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    • 2002
  • The purpose of this study is to develope the prediction method of liquation crack initiation in HAZ of laser weldment. Thermal two dimensional strain analyses were performed by FEM for bead-on-plate welding in order to obtain the plastic strain at elevated temperature in HAZ of the laser weldment. From these results, it became clear that the plastic strain at elevated temperature affected liquation crack initiation in HAZ, and it could be proposed that the critical strain, which controlled liquation crack initiation, existed. Moreover, an attempt was made to develop thermal and dynamic three dimensional strain analysis method for the laser weldment in order to obtain the plastic strain at elevated temperature in HAZ of the laser weldment in more detail and precisely.

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A Study on the Fatigue Characteristics of Accelerated Cooled TMCP Steel's Welded Joint with High Heat Input (가속냉각형 TMCP강재 대입열 용접부의 피로특성)

  • 윤중근;김희진
    • Journal of Welding and Joining
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    • v.6 no.1
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    • pp.28-34
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    • 1988
  • The fatigue test was carried out to evaluate the fatigue characteristics of the accelerated cooled (ACC) TMCP steel and its welded joint. From this study, it was confirmed that ACC TMCP steel has higher fatigue strength than conventional steels. After welding, however, the fatigue strength of ACC TMCP steel was deteriorated associated with HAZ softening when weld reinforcement was removed. On the other hand, with weld reinforcement, there is no effect of HAZ softening on the fatigue strength of welded joint because it is strongly dependant on the detail weld geometry i.e., stress concentration factor. Accordingly the fatigue strength of actual welded joint increases with decreasing the stress concentration factor of welded joint, regardless of HAZ softening.

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An Experimental Study on the Hysteresis Behavior of WUF-B Beam-Column Connection using SN Steel (건축구조용강재(SN490) 조립 H형강 기둥-보 접합부의 이력거동에 관한 실험적 연구)

  • Kim, Sun Hee;Lee, Seong Hui;Kim, Jin Ho;Kim, Dae Jung;Choi, Sung Mo
    • Journal of Korean Society of Steel Construction
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    • v.20 no.6
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    • pp.807-815
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    • 2008
  • The brittle failure where is occurred the welding position of column-beam flange of WUF-B connection that consider about a seismic detail possess a superior ductility capacity before Northridge earthquake 1994, require newly study about WUF-B connection. SAC Steel Project suggests a seismic detail to FEMA-350 by supporting of FEMA. It revise shape of weld access holes of WUF-B connection, welding processand welding material etc, In spite of these revision, AISC Seismic Provisions (2005) prescribe WUF-B connection using an only OMF. Recently in Korea, as the earthquake of about seismic intensity 5 occur, the necessity of revision for connection seismic detail comes to the front in Korea and FEMA-350 connection seismic details are going to include in KBC-2008 as it is. In this study, two column-beam connection specimens were marked by using SM490, SN490 built-up H-section, and based on WUF-B detail prescription of FEMA350. The parameters of the specimens are types of steel (SM, SN), and evaluate the capacities of structure and seismic by experiment. Finally we confirm a superior ductility capacity aboutspecimens JB-1 and JB-2, using SM490 and SN490,and these specimens had sufficient OMF and SMF seismic capacity, as indicated in AISC Seismic Provisions (2005).

Water pressure Test and analysis for Welding Thickness Decision of New Cold-formed Type Concrete Filled Tubular Square Column (조립각형 CFT 기둥의 용접크기 결정을 위한 수압실험 및 해석)

  • Lee, Seong-Hui;Kim, Sun Hee;Kim, Young Ho;Choi, Sung Mo
    • Journal of Korean Society of Steel Construction
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    • v.21 no.5
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    • pp.515-526
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    • 2009
  • There are three main production processes in the manufacture of concrete-filled square steel columns. The first process is known as the 'box-type process' or 'four-seam method,' wherein four beams are welded together at the seams. The second is the 'cold-forming process' or 'two-seam method,' wherein the seams of two channel beams are welded together. The third is the 'pressing process' or 'one-seam method,' wherein a circular column is pressed until it becomes a square column. In calculating the production cost for the making of a steel tube, it is very important to consider the welding process to be used and the desiredthickness of the steel tube, such as a square column that was developed under a new method, formed through the four-seam flare welding method at the center of the steel column width, following the L-shape formation. Certain tests were suggested in this study to evaluate the welding amount of concrete-filled square steel columns. With the parameters of the production method of a square steel column, the thickness of the steel square columns, and the welding amount, six specimens were produced. A structural test and finite-element analysis were conducted to assess the behavior of the steel column according to the water pressure inside the steel columns.

A Review of Ag Paste Bonding for Automotive Power Device Packaging (자동차용 파워 모듈 패키징의 은 소재를 이용한 접합 기술)

  • Roh, Myong-Hoon;Nishikawa, Hiroshi;Jung, Jae-Pil
    • Journal of the Microelectronics and Packaging Society
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    • v.22 no.4
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    • pp.15-23
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    • 2015
  • Lead-free bonding has attracted significant attention for automotive power device packaging due to the upcoming environmental regulations. Silver (Ag) is one of the prime candidates for alternative of high Pb soldering owing to its superior electrical and thermal conductivity, low temperature sinterability, and high melting temperature after bonding. In this paper, the bonding technology by Ag paste was introduced. We classified into two Ag paste bonding according to applied pressure, and each bonding described in detail including recent studies.

A Study on the Temperature Distribution and Deformation of Case in Shrinkage Fit Process(II) - Deformation Measurement and Deformation Analysis Model - (열박음 공정이 케이스의 온도분포 및 변형에 미치는 영향(II) - 변형 계측 및 변형 해석 모델 정립 -)

  • 장경복;정진우;강성수;최규원;박찬우;조상명
    • Journal of Welding and Joining
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    • v.19 no.5
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    • pp.492-498
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    • 2001
  • In the previous study, temperature monitoring of case about shrinkage fit process was performed and heat transfer model was developed in detail by feedback and tuning among monitoring result, process investigation, and analysis result. The gap element in contact between case and core was effectively used in analysis model. In present study, following things are performed to solve deformation of case due to shrinkage fit process on the basis of previous result. Above all, mechanical material properties of case are measured by case specimen for deformation analysis considering weldment of case. Deformation of case before and after shrinkage fit process is measured, too. Three dimensional deformation model is developed by the comparison and inspection between these experimental data and analysis results. Deformation analysis is simulated with the result of heat transfer analysis, in other words, non-coupled analysis is used. Finally the countermeasure for deformation is brought up through those.

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The Effect of the Area Ratio and the Distance Ratio on Bending Stiffness of Two Rectangular Plates Spot-Welded (면적비와 거리비가 점용접된 두 사각평판의 굽힘강성에 미치는 영향)

  • Han, Geun-Jo;Ahn, Sung-Chan;Shim, Jae-Joon;Han, Dong-Seop
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.425-430
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    • 2001
  • The mechanical behavior of two rectangular plates spot-welded under bending is investigated in detail. The focus of the analysis is to evaluate the effect of thickness of reinforced plates with equivalent thickness. The results of this investigation are compared from detailed finite element analysis and experiments of the plates spot-welded for various parameters, such as aspect ratio, area ratio, and distance ratio of spot-welding points. The study is carried out using the equivalent thickness of the reinforced plates spot-welded.

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Study on the hydrogen embrittlement crack susceptibility of stainless steel overlaid weld metal (1) (스테인레스강 Overlay용접부의 수소취화 균열감수성에 관한 연구 1)

  • 이영호
    • Journal of Welding and Joining
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    • v.8 no.3
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    • pp.39-52
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    • 1990
  • The research is to insure the soundness of the stainless steel overlaid weld metal(21/4Cr-IMo steel + SUS 309L) for a pressure vessel application. Detail studies were conducted for the PWHT influence on the micrstructure and intergranular corrosion characteristics of the overlaid weld metal as well as initiation of hydrogen embrittlement crack(or Disbonding) when welded metal are exposed to the hydrogen atmosphere. Hydrogen was experimentally charged to the overlaid weld metal in order to study PWHT effect on the susceptibility of hydrogen embrittlement crack. The results of this research are as follows: 1. At the bond region, austenite grain of the stainless steel side became coarsed and Cr23C6 type carbide was precipitated at the coarsed austenitic grain boundaries. Intergranular Corrosion width(by Straiss test) increased with increasing PWHT temperature and PWHT time.

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Various Cu Filling Methods of TSV for Three Dimensional Packaging (3차원 패키징을 위한 TSV의 다양한 Cu 충전 기술)

  • Roh, Myong-Hoon;Lee, Jun-Hyeong;Kim, Wonjoong;Jung, Jae Pil;Kim, Hyeong-Tea
    • Journal of Welding and Joining
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    • v.31 no.3
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    • pp.11-16
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    • 2013
  • Through-silicon-via (TSV) is a major technology in microelectronics for three dimensional high density packaging. The 3-dimensional TSV technology is applied to CMOS sensors, MEMS, HB-LED modules, stacked memories, power and analog, SIP and so on which can be employed to car electronics. The copper electroplating is widely used in the TSV filling process. In this paper, the various Cu filling methods using the control of the plating process were described in detail including recent studies. Via filling behavior by each method was also introduced.