• Title/Summary/Keyword: Variator

Search Result 14, Processing Time 0.025 seconds

An optimal design of the Kopp Ball Variator continuously variable transmission (Kopp Ball Variator 무단변속기의 최적설계)

  • 임경호;김두만
    • Journal of the korean Society of Automotive Engineers
    • /
    • v.14 no.1
    • /
    • pp.38-46
    • /
    • 1992
  • An optimal design technique for minimum power loss in Kopp Ball Variator Continuously Variable Transmission is developed. Kinematic analysis of traction drive contact is performed to find spin for Kopp Ball Variator, and traction force and torque are calculated from mathem atical model of traction drive contact. The objective function for optimal design is total power loss including contact loss and bearing losses. The design contraints are derived from energy balance for input and output power. The formulated optimal design problem is implemented to a non-linear programming algorithm to find minimum power loss. The performance of optimal ly designed Kopp Ball Variator shows that efficiency is increased about 5-10% compare to a commercial unit.

  • PDF

Analysis on the Shift Characteristics of Semi-Spherical CVT using 2-dimensional Friction Model (2차원 마찰모델을 이용한 구면무단변속기의 변속특성해석)

  • Kong, Jin-Hyung;Lim, Won-Sik;Park, Yeon-Gil;Kim, Jung-Yun
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.16 no.4
    • /
    • pp.103-109
    • /
    • 2008
  • Semi-spherical CVT(SS-CVT) is one of friction drives, which transmits power via the friction force between a spherical shaped variator and output disks. The variator varies the speed ratio of SS-CVT continuously as well as transmits input power into the output shaft. Therefore two friction forces are normally applied on the variator; one is the longitudinal friction force for power transmission and the other is the lateral for shifting. In order to investigate the dynamic behavior of SS-CVT, we introduced a numerical model of 2-dimensional friction force using a function of slip ratio and slip angle. And a dynamic model, which describes the shifting mechanism of SS-CVT, is developed through 3-dimensional vector analysis. Finally we presented numerical results of the shift characteristics focused on the transient behavior of the variator's slip ratio and slip angle. The numerical results also show the typical CVT shifting characteristics of SS-CVT and stable shifting behaviors of the variator.

Development of Toroidal Type Continuously Variable-Speed Transmission for Agricultural Tractor(1): Transmission Mechanism (트랙터용 토로이달식 무단변속기 개발(1): 변속기 메커니즘)

  • 김의한;이재천
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.10 no.3
    • /
    • pp.218-226
    • /
    • 2002
  • This study was carried out to develop continuously variable-speed transmission(CVT) fur an agricultural tractor. The full-toroidal variator mechanism with flour discs and six rollers was utilized as a device fur changing speed ratio continuously. In system layout design, the sizes of the roller cylinders and the end-load cylinder, which were critical factors for controlling the variator, were designed. The planetary gear unit and six pairs of the gear assemblies were designed to establish the maximum speed of the vehicle at 30 ㎞/hr. In addition, the hydraulic clutch, the silent chain, the hydraulic manifold and the electronic controller were designed. Based on the design, a prototype CVT was developed and tested. Test results show that the CVT developed in this study could successfully provide variable speed of the tractor.

Development of Toroidal Type Continuously Variable-Speed Transmission for Agricultural Tractor(2): Control System (트랙터용 토로이달식 무단변속기 개발(2): 제어 시스템)

  • 김의한;이재천
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.10 no.4
    • /
    • pp.114-121
    • /
    • 2002
  • This paper describes the control system of the toroidal traction driver continuously variable-speed transmission(CVT) fur a tractor. The instrumentation system, the hydraulic power control system and the principle control scheme were introduced. Experimental tests in the bench and the tractor were conducted to validate the performance of the CVT utilizing the proposed controller. The speed of the vehicle was continuously changed to follow the speed set by driver under various operating conditions. Given the reduction ratio of the variator from 2.0 to 1.0, the settling time was about just 0.52 seconds which was satisfactory value for working with the tractor. It was also proved that the tractor could work with continuously variable speed under heavy load disturbances.

DEVELOPMENT OF A CONTINUOUSLY VARIABLE-SPEED TRANSMISSION FOR AGRICULTURAL TRACTOR

  • Kim, H. J.;Kim, E. H.;K. H. Ryu
    • Proceedings of the Korean Society for Agricultural Machinery Conference
    • /
    • 2000.11b
    • /
    • pp.162-169
    • /
    • 2000
  • This study was carried out to develop a continuously variable-speed transmission(CVT) for agricultural tractor. A full-toroidal CVT mechanism with four discs and six rollers was selected as a device for changing speed ratio continuously. In the step of system layout design, the sizes of roller cylinders and end-load cylinder, which were critical factors for controlling the variator, were designed. Also the control pressure range was designed to limit the contact pressure of variator. In order to make the maximum speed of vehicle as 30km/h, the planetary gear and the six pairs of gears were designed. Also the hydraulic clutch, silent chain, hydraulic manifold and electronic controller were designed. After the design, a prototype with CVT controller was developed and tested. The speed of vehicle was changed continuously to the speed set by driver and the settling time was about 0.52 second at the step-response test (reduction ratio of variator 2.0 to 1.0), which was acceptable as a response time for working with tractor.

  • PDF

Experimental Analysis of 2-Dimensional Rolling Ftiction Occurred in Semi-Spherical CVT (구면무단변속기에서 발생하는 2 차원 구름 마찰력의 실험적 해석)

  • Kong Jinhyung;Yoon Youngmin;Lee Eung-shin;Lim Wonsik;Park Yeongi;Kim Dongjo;Lee Jangmoo
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.13 no.5
    • /
    • pp.134-141
    • /
    • 2005
  • Semi-Spherical Continuously Variable Transmission(SS-CVT) is the CVT which transmits power by rolling friction between dry metals, and its outstanding advantage is the ability of realizations of neutral, forward and reverse states without relying on any other devices. A spherical shaped variator transmits power and also changes gear ratio where keeping contact with a output disk. The frictional direction to transmit power and the other direction to change gear ratio are perpendicular to each other, so we can describe that two dimensional rolling friction is occurred in the contact point between the variator and the disk. Since magnitudes or relations of the two forces are completely unknown, they were analyzed by the experiments in this study. We determined the variables related with the friction phenomena by the dimensional analysis, and manufactured the SS-CVT test bench which could measure the related variables. Finally, the empirical formula for evaluating the two friction forces was proposed based on the experimental results.

Development of a Toroidal CVT Controller for Agricultural Tractor (I) - Simulation for control system - (트랙터용 토로이달 무단변속기 제어시스템 개발(I) - 제어시스템 시뮬레이션 -)

  • Kim H. J.;Ryu K. H.
    • Journal of Biosystems Engineering
    • /
    • v.29 no.5 s.106
    • /
    • pp.395-406
    • /
    • 2004
  • Most of tractors in the world have manual gear transmission, and some of small tractors have hydrostatic trans-mission(HST). Since the HST is expensive and has low power efficiency, it is being used for only small garden tractors. The continuously variable transmission(CVT) is an alternative to the HST or power-shift gear transmissions. The driver of the CVT tractor doesn't have to operate a shift lever since the CVT controller automatically controls the speed of tractor. Thus, it is much easier to operate the CVT tractor. For the easy and stable control of the CVT tractor, an appropriate control algorithm should be developed and the dynamic modeling should be carried out before making the prototype of CVT controller. This study was conducted to develop a simulation model of the CVT control system needed to develop a PID control algorithm. The simulation model consisted of variator dynamics, hydraulic system and control computer. And the simulation model was verified by experiment. The results obtained in this study can be utilized in the design of CVT tractors for practical use, but a lot of field tests and improvement of softwares would be necessary.

A Study on the Dynamic Behaviors of Toroidal Infinitely Variable Transmission (토로이달 무단변속기 동적 거동에 관한 연구)

  • Jang Siyoul;Choi Wan
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
    • /
    • 2003.11a
    • /
    • pp.348-354
    • /
    • 2003
  • An analysis of the dynamic behavior between disk and roller has been performed when the torque is transmitted to toroidal IVT (Infinitely Variable Transmission). The contact area, shape and pressure with elliptical shapes between disk and roller are computed as the transmission ratios are changed. This study will give the information of contact shapes between roller-input dist and roller-output disk which are working under the most severe condition. The computed results are expected to guide the design criteria for the enhanced endurance li(e. Furthermore, the investigation of contact behaviors is very crucial to develop the traction oil that the efficiency of IVT system is most dependent on.

  • PDF

Design of an 8× Four-group Zoom System without a Moving Group by Considering the Overall Length

  • Park, Sung Min;Lee, Jea-Woo;Park, Sung-Chan
    • Current Optics and Photonics
    • /
    • v.6 no.1
    • /
    • pp.104-113
    • /
    • 2022
  • We present a method to count the overall length of the zoom system in an initial design stage. In a zoom-lens design using the concept of the group, it has been very hard to precisely estimate the overall length at all zoom positions through the previous paraxial studies. To solve this difficulty, we introduce Teq as a measure of the total track length in an equivalent zoom system, which can be found from the first order parameters obtained by solving the zoom equations. Among many solutions, the parameters that provide the smallest Teq are selected to construct a compact initial zoom system. Also, to obtain an 8× four-group zoom system without moving groups, tunable polymer lenses (TPLs) have been introduced as a variator and a compensator. The final designed zoom lens has a short overall length of 29.99 mm, even over a wide focal-length range of 4-31 mm, and an f-number of F/3.5 at wide to F/4.5 at tele position, respectively.

Development of a Toroidal CVT Controller for Agricultural Tractor (II) - PID controller - (트랙터용 토로이달 무단변속기 제어시스템 개발(II) - PID 콘트롤러 개발 -)

  • Kim H. J.;Ryu K. H.
    • Journal of Biosystems Engineering
    • /
    • v.29 no.5 s.106
    • /
    • pp.407-418
    • /
    • 2004
  • There are several different types of continuously variable transmission(CVT) such as toroidal drive, belt drive, hydrostatic drive, hydro-mechanical drive. The toroidal CVT is an alternative to the manual transmission, HST, power-shift gear trans-missions or other CVTs. The driver of the CVT tractor doesn't have to operate a shia lever since the CVT controller automatically controls the speed of tractor. Thus, it is much easier to operate the CVT tractor. The fuel efficiency of CVT tractor can be increased since the controller responds quickly to the change in external load on the wheel during field operation. This study was conducted to develop the hardwares and softwares for the toroidal CVT controller which control the variator and the range clutches. The hardware consisted of a measurement system, hydraulic system and computer. And the PID controller was developed using the simulation model of the CVT control system. Through the simulation, the control coefficients for the PID controller were selected. Finally, the performance of the CVT control system was evaluated by step response test and torque response test. The settling time of the CVT control system appeared to be fast enough for field operations.