• Journal of Mechanical Science and Technology
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• v.19 no.9
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• pp.1773-1780
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• 2005

The process of mould design in the foundry industry has been based on the intuition and experience of foundry engineers and designers. To bring the industry to a more scientific basis the design process should be integrated with scientific analysis such as heat transfer. The production by foundry techniques is influenced by the geometry configuration, which affects the solidification conditions and subsequent cooling. Numerical simulation and/or experiments make possible the selection of adequate materials, reducing cycle times and minimizing production costs. The main propose of this work is to study the heat transfer phenomena in the mould considering the phase change of the cast-part. Due to complex geometry of the mould, a block unstructured grid and a generalized curvilinear formulation engaged with the finite volume method is described and applied. Two types of boundary conditions, diffusive and Newtonian, are used and compared. The developed numerical code is tested in real case and the main results are compared with experimental data. The results showed that the solidification time is about 6 seconds for diffusive boundary conditions and 14.8 seconds for Newtonian boundary conditions. The use of the block unstructured grid in combination with a generalized curvilinear formulation works well with the finite volume method and allows the development of more efficient algorithms with better capacity to describe the part contours through a lesser number of elements.

• Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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• 2003.10a
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• pp.192-197
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• 2003

Three-dimensional cavity flow is analyzed with the code by using unstructured grid. Incompressible Navier-Stokes equations are used as governing equations, and governing equations are discretized by Finite Volume Method. Artificial compressibility method, proposed by Chorin, and developed by Soh, is used for coupling a pressure and a velocity. Cell-centered scheme is adopted in the code, this has the effect of having denser grid than nodal scheme when the same grid is used. Weighted Averaging scheme is used for the value at a nodal point. Cavity flow is analyzed, and this computed results are compared with the results in the research report

• Journal of computational fluids engineering
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• v.13 no.4
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• pp.86-95
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• 2008

For analyses of multi-phase flows in a water-cooled nuclear power plant, a three-dimensional SIMPLE-algorithm based hydrodynamic solver CUPID-S has been developed. As governing equations, it adopts a two-fluid three-field model for the two-phase flows. The three fields represent a continuous liquid, a dispersed droplets, and a vapour field. The governing equations are discretized by a finite volume method on an unstructured grid to handle the geometrical complexity of the nuclear reactors. The phasic momentum equations are coupled and solved with a sparse block Gauss-Seidel matrix solver to increase a numerical stability. The pressure correction equation derived by summing the phasic volume fraction equations is applied on the unstructured mesh in the context of a cell-centered co-located scheme. This paper presents the numerical method and the preliminary results of the calculations.

• 한국전산유체공학회:학술대회논문집
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• 2008.03a
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• pp.71-78
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• 2008

For analyses of multi-phase flows in a water-cooled nuclear power plant, a three-dimensional SIMPLE-algorithm based hydrodynamic solver CUPID-S has been developed. As governing equations, it adopts a two-fluid three-field model for the two-phase flows. The three fields represent a continuous liquid, a dispersed droplets, and a vapour field. The governing equations are discretized by a finite volume method on an unstructured grid to handle the geometrical complexity of the nuclear reactors. The phasic momentum equations are coupled and solved with a sparse block Gauss-Seidel matrix solver to increase a numerical stability. The pressure correction equation derived by summing the phasic volume fraction equations is applied on the unstructured mesh in the context of a cell-centered co-located scheme. This paper presents the numerical method and the preliminary results of the calculations.

• 한국전산유체공학회:학술대회논문집
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• 2008.10a
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• pp.71-78
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• 2008

For analyses of multi-phase flows in a water-cooled nuclear power plant, a three-dimensional SIMPLE-algorithm based hydrodynamic solver CUPID-S has been developed. As governing equations, it adopts a two-fluid three-field model for the two-phase flows. The three fields represent a continuous liquid, a dispersed droplets, and a vapour field. The governing equations are discretized by a finite volume method on an unstructured grid to handle the geometrical complexity of the nuclear reactors. The phasic momentum equations are coupled and solved with a sparse block Gauss-Seidel matrix solver to increase a numerical stability. The pressure correction equation derived by summing the phasic volume fraction equations is applied on the unstructured mesh in the context of a cell-centered co-located scheme. This paper presents the numerical method and the preliminary results of the calculations.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2004.03a
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• pp.433-439
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• 2004

This paper reports the grid resolution issues on the supersonic mixing simulation inside the engine for future aerospace vehicles. Unstructured finite volume method is used for the simulations. Three types of grids are used, namely, hybrid unstructured grids composed of prism and tetrahedron cells, locally refined grids, and hexahedral grids. Hexahedral grids are used to take advantage of fine distribution naturally behind the edge of the ramp where the vortex is generated. These latter two grids show much improved evaluations of the vortex motion and the mixing of the injected and the main flows.

• Journal of computational fluids engineering
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• v.3 no.2
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• pp.17-26
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• 1998

The three-dimensional incompressible Navier-Stokes equations have been solved by a node-centered finite volume method with unstructured hybrid grids. The pressure-velocity coupling is handled by the artificial compressibility algorithm and convective fluxes are obtained by Roe's flux difference splitting scheme with linear reconstruction of the solutions. Euler implicit method with Jacobi matrix solver is used for the time-integration. The viscous terms are discretised in a manner to handle any kind of grids such as tetragedra, prisms, pyramids, hexahedra, or mixed-element grid. Inviscid bump flow is solved to check the accuracy of high order convective flux discretisation. And viscous flows around a circular cylinder and a sphere are studied to show the efficiency and accuracy of the solver.

• 한국전산유체공학회:학술대회논문집
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• 1999.05a
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• pp.98-105
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• 1999

The Pressure-based Unstructured-grid Navier-Stokes Solver PUNS-2/3D for incompressible steady and unsteady viscous flows has been developed. It is based on nonstaggered cell-centered finite volume method. Second-order upwind scheme with least-square reconstruction is used for convective fluxes. The SIMPLE method is implemented to couple the pressure and velocity fields. And the time derivatives in the momentum equations are discretised using a second-order Euler backward-differencing scheme. The discretised linear equations are solved by the preconditioned Biconjugate Gradient Stabilized method(Bi-CGSTAB). The developed solver is applied to validation problems using hybrid meshes.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.35 no.7
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• pp.723-733
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• 2011

A numerical method of the CSF(Continuum Surface Force) model is presented for the calculation of the surface tension force and implemented in an in-house solution code(PowerCFD). The present method(code) employs an unstructured cell-centered method based on a conservative pressure-based finite-volume method with volume capturing method(CICSAM) in a volume of fluid(VOF) scheme for phase interface capturing. The application of the present method to a 2-D liquid drop problem is illustrated by an equilibrium and nonequilibrium oscillating drop calculation. It is found that the present method simulates efficiently and accurately surface tension-dominant multiphase flows.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.35 no.6
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• pp.561-567
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• 2011

The inverse radiation analysis of a two-dimensional irregular configuration using unstructured triangular meshes is presented. In this study, an enclosure filled with an absorbing, emitting and scattering medium with diffusely emitting and reflecting opaque boundaries is considered. The finite volume method is applied to solve the radiative transfer equation in order to simulate the measured incident radiation values which are used as input data for the inverse analysis. The conjugate gradient method is adopted for the estimation of wall emissivities by minimizing the objective function at each iteration step. To verify the performance of the unstructured grid system, we compare the results with those using a structured grid system for the two-dimensional lopsided shape. The effect of measurement errors on the estimation accuracy is also investigated.